公开(公告)号：US5112543A

公开(公告)日：1992-05-12

申请号：US454645

申请日：1989-12-21

申请人： Christian Thary

发明人： Christian Thary

IPC分类号： B29C33/62 ,  B29C37/00 ,  B29C44/34

CPC分类号： B29C44/588 ,  B29C33/62 ,  B29C37/006 ,  B29K2075/00 ,  B29K2105/04

摘要： A method for molding open cell soft polyurethane foam and a release agent utilized in the method are disclosed as incorporating an aqueous gel coated (30) onto interior surfaces (18,20) of a mold (10) prior to introduction of a foamable liquid polyurethane mixture (32) whose foaming fills the mold cavity (22) as the aqueous gel functions as a solventless release agent that has good lubricity to facilitate filling of the cavity by the foam (34), prevents bonding of the foam (34) to the mold and also provides a thin film-like escape passage (36) for gas generated during the foaming. An acrylic acid polymer that is acid neutralized is preferably utilized to provide the aqueous gel. The acrylic acid polymer and acid neutralizer are most preferably sprayed as separate aqueous mixtures onto the interior mold surfaces to provide the aqueous gel.

摘要翻译： 公开了一种在该方法中使用的开孔软质聚氨酯泡沫塑料和脱模剂的方法，该方法是在引入可发泡液体聚氨酯（30）之前将涂覆有水性凝胶（30）的方法结合到模具（10）的内表面（18,20） 混合物（32），其发泡填充模具腔（22），因为水性凝胶用作具有良好润滑性以便于由泡沫（34）填充空腔的无溶剂脱模剂，防止泡沫（34）与 并且还提供用于在发泡期间产生的气体的薄膜状逃逸通道（36）。 酸中和的丙烯酸聚合物优选用于提供含水凝胶。 丙烯酸聚合物和酸中和剂最优选作为分开的含水混合物喷雾到内部模具表面上以提供含水凝胶。

公开(公告)号：US5971730A

公开(公告)日：1999-10-26

申请号：US796498

申请日：1997-02-06

申请人： Christian Thary

发明人： Christian Thary

IPC分类号： B32B37/00 ,  A41D27/08 ,  B29C43/02 ,  B29C43/18 ,  B29C43/20 ,  B29C43/22 ,  B29C43/40 ,  B29C44/56 ,  B29C69/00 ,  B29K105/04 ,  B29L9/00 ,  B32B5/18 ,  B32B5/20 ,  B29C44/00

CPC分类号： B29C43/203 ,  A41D27/08 ,  B29C43/021 ,  B29C43/222 ,  B29C43/40 ,  B29C44/5627 ,  B29C44/569 ,  B32B5/18 ,  B32B5/20 ,  B29L2009/00 ,  Y10T428/249953 ,  Y10T428/249975 ,  Y10T428/249976 ,  Y10T428/249987 ,  Y10T428/31551 ,  Y10T442/15

摘要： A formed laminate (20) is made by a method and apparatus (38) by compressing a flexible sheet (28) and a foamable liquid mixture (50) that has substantially completed expansion but not yet substantially cured so as to form the flexible sheet and provide a collapsed foam layer (30) bonded to the sheet. The flexible sheet (28) is preferably porous cloth, vinyl or leather. A film (56) which is preferably a nonadherent plastic such as polyethylene is preferably positioned in a vertically spaced relationship with the flexible sheet (28) either above or below the flexible sheet with the foamable liquid mixture received therebetween for the expansion prior to the compression that provides the formed laminate. The formed laminate (20) has particular utility as an article of apparel (22) and is preferably made by a quick reacting type foamable liquid mixture (50) which expands in about 8 to 25 seconds and most preferably in about 10 to 15 seconds.

摘要翻译： 通过方法和装置（38）通过压缩基本上完成膨胀但尚未基本固化以形成柔性片材的柔性片材（28）和可发泡液体混合物（50）制成成型层压体（20），并且 提供粘合到片材上的塌陷泡沫层（30）。 柔性片（28）优选为多孔布，乙烯基或皮革。 优选非粘性塑料（例如聚乙烯）的薄膜（56）优选地与柔性薄片（28）垂直间隔开地与柔性薄片的上方或下方间隔开，其中可发泡的液体混合物接收在其间，用于压缩之前的膨胀 其提供形成的层压体。 所形成的层压体（20）具有作为服装（22）的特殊用途，优选通过快速反应型可发泡液体混合物（50）制成，其在约8至25秒内膨胀，最优选约10至15秒。

公开(公告)号：US5096760A

公开(公告)日：1992-03-17

申请号：US383219

申请日：1989-07-20

申请人： Christian Thary

发明人： Christian Thary

IPC分类号： A63H3/02 ,  A63H9/00 ,  B29C44/16 ,  B32B5/20 ,  D06N3/00

CPC分类号： D06N3/0045 ,  A63H3/02 ,  A63H9/00 ,  B29C44/16 ,  B32B5/20 ,  B29K2995/0065 ,  Y10S297/01 ,  Y10T428/233 ,  Y10T428/24512 ,  Y10T428/249958

摘要： A soft foam article (20) and a method for making the article are disclosed as including a permeable cover (24) of a cloth type sheet construction having an interior (26) and an exterior (28) as well as including an open cell soft polyurethane foam (30) molded in situ within the cover in direct engagement with the cover interior without permeating the cover. The soft foam article (20) is disclosed as a soft toy (22) and as seating components embodied by a seat cushion (52), a seat back (54), a headrest (56), and an armrest (58). The in situ molding of the soft polyurethane foam is achieved by the use of an aqueous gel coating (34) on the cover interior (26) so as to prevent a liquid foam mixture from permeating the cover while still permitting escape of any air within the cover and of gas generated during the foaming. Best results are achieved when the aqueous gel includes water and an acrylic acid polymer that is acid neutralized to increase its viscosity to the range of about 60,000 to 100,000 centipoise and most preferably to about 80,000 centipoise.

摘要翻译： 公开了一种软泡沫制品（20）和制造该制品的方法，包括具有内部（26）和外部（28）的布式片材结构的可渗透盖（24），并且包括开放细胞软 聚氨酯泡沫（30）在盖内原位成型，与盖内部直接接合而不渗透盖。 柔软的泡沫制品（20）被公开为软玩具（22）和由座垫（52），座椅靠背（54），头枕（56）和扶手（58）所体现的座椅部件。 软质聚氨酯泡沫的原位成型通过在盖内部（26）上使用水性凝胶涂层（34）来实现，以防止液体泡沫混合物渗透盖，同时仍允许任何空气在内 在发泡期间产生的气体和气体。 当水性凝胶包含水和酸中和的丙烯酸聚合物以将其粘度增加至约60,000至100,000厘泊并且最优选至约80,000厘泊的范围时，可获得最佳结果。

公开(公告)号：US4033623A

公开(公告)日：1977-07-05

申请号：US585598

申请日：1975-06-10

申请人： Christian Thary ,  Armand R. Bernard ,  Jean Francois Labadie ,  Olivier P. De La Taille

发明人： Christian Thary ,  Armand R. Bernard ,  Jean Francois Labadie ,  Olivier P. De La Taille

IPC分类号： A47D1/10 ,  B60N2/28 ,  B60R22/14 ,  B60R21/02

CPC分类号： B60R22/14 ,  B60N2/2839 ,  B60N2/286

摘要： A child's safety restraint for use in a motor vehicle includes a retaining member adapted to be held in front of a child on one of the vehicle seats and which is shaped such that in the event of a sudden deceleration of the vehicle, the chest and head of the child will come to rest against a rearmost face of the retaining member. The member has an opening defined within a lower portion thereof through which the child's legs can pass, and has a rigid part on a front face thereof and a resilient squab on the rear face thereof. The rigid part has a progressively reduced thickness as one proceeds in the vertically upward direction, while the resilient part has an increased thickness as one proceeds in the same direction. In this manner, the uppermost portion of the retaining member has an increased squab thickness portion for paticularly protecting the head portion of the child under deceleration conditions.

摘要翻译： 儿童用于机动车辆的安全约束包括：保持构件，其适于保持在其中一个车辆座椅上的儿童的前面，并且其形状使得在车辆的突然减速的情况下，胸部和头部 的孩子将会停留在保持构件的最后面。 该构件具有限定在其下部的开口，儿童的腿可以通过该开口，并且其前表面上具有刚性部分，并且在其后表面上具有弹性插脚。 刚性部分在垂直向上的方向上逐渐减小厚度，而弹性部分在相同方向上进行时具有增加的厚度。 以这种方式，保持构件的最上部分具有增加的间隙厚度部分，用于在减速条件下保护儿童的头部。

公开(公告)号：US20050110181A1

公开(公告)日：2005-05-26

申请号：US10312944

申请日：2001-07-02

申请人： Karsten Ingwersen ,  Christian Thary ,  William Klems

发明人： Karsten Ingwersen ,  Christian Thary ,  William Klems

IPC分类号： B29C44/14 ,  B29C44/58 ,  B29C44/12

CPC分类号： B29C44/145 ,  B29C44/58

摘要： A mold assembly for manufacturing a trim component of an automotive vehicle. The mold assembly comprises a first mold half having a contoured first mold surface and an outer peripheral edge and a second mold half having a contoured second mold surface and an outer peripheral edge. The mold halves pivotal about a hinge between an open position providing access to the respective mold surface and a closed position with the outer peripheral edge of the first mold half aligned with an abutting the outer peripheral edge of the second mold surface. A cutting ridge is formed around the outer peripheral edge of the first mold half for engaging a bulbous projection formed around the outer peripheral edge of the second mold halves in the closed position whereby upon the injection of a urethane material onto the mold halves, the cutting ridge abuts against the projection and perforates any oversprayed material extending outside of the mold surfaces when the mold halves are moved to the closed position.

摘要翻译： 一种用于制造机动车辆的装饰部件的模具组件。 模具组件包括具有轮廓的第一模具表面和外周边缘的第一模具半部和具有轮廓的第二模具表面和外周边缘的第二模具半部。 模具半部围绕铰链枢转，在提供对相应模具表面的进入的打开位置和关闭位置之间，第一模具半部的外周边缘与第二模具表面的外周边缘抵接。 在第一半模的外周边缘周围形成切割脊，用于接合在关闭位置中形成在第二半模的外周边缘周围的球形突起，由此当将聚氨酯材料注入到半模上时，切割 当半模移动到关闭位置时，脊抵靠突起并穿过延伸到模具表面外部的任何过度喷射的材料。

公开(公告)号：US6076582A

公开(公告)日：2000-06-20

申请号：US146568

申请日：1998-09-03

申请人： Christian Thary

发明人： Christian Thary

IPC分类号： A41D27/08 ,  B29C44/56 ,  B32B5/18 ,  B29C44/06

CPC分类号： B29C43/021 ,  A41D27/08 ,  B29C43/20 ,  B29C44/569 ,  B32B5/18 ,  B29C2043/023 ,  B29C33/20 ,  B29K2105/04

摘要： A method and apparatus (32) for making a three-dimensionally formed laminate (20) by positioning a mask (62) having an opening (64) above a flexible film (52) for rotation therewith such that a foamable liquid mixture (71) sprayed downwardly through the mask opening onto the film is distribute with the predetermined shape of the laminate to be formed. Separation of the mask (62) and the film (52) with the foamable liquid mixture (71) remaining on the film for processing during a transient state after substantial completion of expansion but before substantial curing. A flexible sheet (26) and the film (52) with the foam (71) therebetween are positioned between first and second three-dimensionally contoured mold surfaces (84,86) that are moved toward each other while the foam is in its transitory state to form the flexible sheet and provide a collapsed foam layer (28) that is bonded to the flexible sheet with the predetermined shape as the three-dimensionally formed laminate (20). A first frame (50) supports the film (52) on which the foam is distributed by the rotation on a rotatable table (44), while a second frame provided by a hoop assembly (72) supports the flexible sheet (26). A hooping station (36), a cutting station (40) for trimming foam flash, and a backing station (42) for providing a backing layer are also provided. A second mask (122) is also used to register the collapsed foam layer (28) and the mold surfaces (84,86).

摘要翻译： 一种用于通过将具有开口（64）的掩模（62）定位在柔性膜（52）上方以与其一起转动以制造三维形成的层压体（20）的方法和装置（32），使得可发泡液体混合物（71） 通过掩模开口向下喷涂到膜上，分布有要形成的层压体的预定形状。 在膨胀实质上完成之后但在大量固化之前，将膜（62）和膜（52）与可发泡液体混合物（71）分离留在膜上以在过渡状态下处理。 柔性片（26）和其间具有泡沫（71）的膜（52）位于第一和第二三维轮廓模具表面（84,86）之间，其在泡沫处于其暂时状态下朝向彼此移动 以形成柔性片材，并且提供以三维形成的层压体（20）以预定形状结合到柔性片材的塌陷泡沫层（28）。 第一框架（50）通过在可旋转工作台（44）上的旋转来支撑其上分布有泡沫的膜（52），而由箍组件（72）提供的第二框架支撑柔性片（26）。 还提供了一个环箍站（36），一个用于修整泡沫闪光的切割站（40）和一个用于提供背衬层的后台（42）。 第二掩模（122）也用于对准塌陷泡沫层（28）和模具表面（84,86）。

公开(公告)号：US5296182A

公开(公告)日：1994-03-22

申请号：US890530

申请日：1992-05-28

申请人： Christian Thary

发明人： Christian Thary

IPC分类号： B32B37/00 ,  A41D27/08 ,  B29C43/02 ,  B29C43/18 ,  B29C43/20 ,  B29C43/22 ,  B29C43/40 ,  B29C44/56 ,  B29C69/00 ,  B29K105/04 ,  B29L9/00 ,  B32B5/18 ,  B32B5/20 ,  B29C67/22

CPC分类号： B29C43/203 ,  A41D27/08 ,  B29C43/021 ,  B29C43/222 ,  B29C43/40 ,  B29C44/5627 ,  B29C44/569 ,  B32B5/18 ,  B32B5/20 ,  B29L2009/00 ,  Y10T428/249953 ,  Y10T428/249975 ,  Y10T428/249976 ,  Y10T428/249987 ,  Y10T428/31551 ,  Y10T442/15

摘要： A formed laminate (20) is made by a method and apparatus (38) by relative movement of first and second contoured mold surfaces (44,46) toward each other to compress a flexible sheet (28) and vertically spaced film (56) with a foamable liquid mixture (50) there between that has substantially completed expansion but not yet substantially cured so as to form the flexible sheet and provide a collapsed foam layer (30) bonded to the sheet. The flexible sheet (28) is preferably porous cloth, vinyl or leather. A film (56) which is preferably a nonadherent plastic such as polyethylene is preferably positioned in a vertically spaced relationship with the flexible sheet (28) either above or below the flexible sheet with the foamable liquid mixture received therebetween for the expansion prior to the compression that provides the formed laminate. The formed laminate (20) has particular utility as an article of apparel (22) and is preferably made by a quick reacting type foamable liquid mixture (50) which expands in about 8 to 25 seconds and most preferably in about 10 to 15 seconds.

摘要翻译： 通过方法和装置（38）通过使第一和第二成型模具表面（44,46）彼此相对运动来形成成形层压体（20），以将柔性片材（28）和垂直间隔的薄膜（56）压缩成具有 其间的可发泡液体混合物（50）具有基本上完全膨胀但尚未基本固化，从而形成柔性片材，并提供粘结到片材上的塌陷泡沫层（30）。 柔性片（28）优选为多孔布，乙烯基或皮革。 优选非粘性塑料（例如聚乙烯）的薄膜（56）优选与柔性薄片（28）垂直间隔开地与柔性薄片的上方或下方间隔开，其中可发泡的液体混合物接收在其间，用于压缩之前的膨胀 其提供形成的层压体。 所形成的层压体（20）具有作为服装（22）的特殊用途，优选通过快速反应型可发泡液体混合物（50）制成，其在约8至25秒内膨胀，最优选约10至15秒。

公开(公告)号：US5389318A

公开(公告)日：1995-02-14

申请号：US134218

申请日：1993-10-12

申请人： Christian Thary

发明人： Christian Thary

IPC分类号： B32B37/00 ,  A41D27/08 ,  B29C43/02 ,  B29C43/18 ,  B29C43/20 ,  B29C43/22 ,  B29C43/40 ,  B29C44/56 ,  B29C69/00 ,  B29K105/04 ,  B29L9/00 ,  B32B5/18 ,  B32B5/20 ,  B29C67/22

CPC分类号： B29C43/203 ,  A41D27/08 ,  B29C43/021 ,  B29C43/222 ,  B29C43/40 ,  B29C44/5627 ,  B29C44/569 ,  B32B5/18 ,  B32B5/20 ,  B29L2009/00 ,  Y10T428/249953 ,  Y10T428/249975 ,  Y10T428/249976 ,  Y10T428/249987 ,  Y10T428/31551 ,  Y10T442/15

摘要： A formed laminate (20) is made by a method and apparatus (38) by relative movement of first and second contoured mold surfaces (44,46) toward each other to compress a flexible sheet (28) and a quick reacting foamable liquid mixture (50) that has substantially completed expansion but not yet substantially cured so as to form the flexible sheet and provide a collapsed foam layer (30) bonded to the sheet. The flexible sheet (28) is preferably porous cloth, vinyl or leather. The quick reacting type foamable liquid mixture (50) which expands in about 8 to 25 seconds and most preferably in about 10 to 15 seconds.

摘要翻译： 通过方法和装置（38）通过使第一和第二成型模具表面（44,46）彼此相对移动以压缩柔性片材（28）和快速反应的可发泡液体混合物（38） 50），其基本上完成了膨胀但尚未基本固化，以便形成柔性片材并提供粘结在片材上的塌陷泡沫层（30）。 柔性片（28）优选为多孔布，乙烯基或皮革。 快速反应型可发泡液体混合物（50），其在约8至25秒内膨胀，最优选约10至15秒。

公开(公告)号：US5142757A

公开(公告)日：1992-09-01

申请号：US685610

申请日：1991-04-15

申请人： Christian Thary

发明人： Christian Thary

IPC分类号： B29C44/04 ,  B29C44/58

CPC分类号： B29C44/0461 ,  B29C44/58 ,  Y10S297/01

摘要： A method and structure for manufacture of a foam cushion article. The method of constructing the cushion article does not require the use of a conventional mold and is performed by placing a frame within the space to be filled with foam. Fabric is then disposed around the frame in a step toward the formation of a preselected geometric shape for the cushion article. Subsequently, a skeletal assembly is positioned externally against the fabric in a final step to achieve the preselected geometric shape. The method allows production of a structure which includes selected areas of fabric bonded and unbonded to foam material. The method also allows substantial degrees of freedom in generating and positioning regions of preformed cushions or of different density foam cushions and in controlling overall strength and bonding between the different cushions and the fabric.

摘要翻译： 泡沫垫制品的制造方法和结构。 构成衬垫制品的方法不需要使用常规的模具，并且通过将框架放置在待填充泡沫的空间内来执行。 然后将织物在朝向形成衬垫制品的预选几何形状的步骤中围绕框架布置。 随后，骨骼组件在最后的步骤中定位在织物的外部，以实现预选的几何形状。 该方法允许生产包括织物粘合和未粘合的选定区域的泡沫材料的结构。 该方法还允许产生和定位预成型垫子或不同密度泡沫垫子的区域以及控制不同垫子和织物之间的总体强度和结合的基本自由度。

公开(公告)号：US5061420A

公开(公告)日：1991-10-29

申请号：US490473

申请日：1990-03-08

申请人： Christian Thary

发明人： Christian Thary

IPC分类号： B29B7/40 ,  B29C44/04 ,  B29C44/34 ,  B29C44/38

CPC分类号： B29C44/3442 ,  B29B7/40 ,  B29C44/0461 ,  B29C44/38 ,  Y10S264/77

摘要： A method and apparatus (20) for batch molding open-cell soft polyurethane foam within a mold (22a, 22b, 104) is provided by introducing into a mixing chamber (26) of a mixing pot (24) a highly activated polyol component and an isocyanate component which are mixed and permitted to foam to provide upward expansion in a viscous state through an upper outlet (28) by free rise that fills the mold (22, 104). Such batch molding provides "one age of foam" that enables molding to be performed which was not previously possible. Both a rigid mold (22) and a flexible mold (104) can be utilized. The mixing pot (24) includes a mixer 38 preferably embodied by a rotatable screw (74) that is moved axially to purge the mixing chamber (26) of foam after each cycle. A plurality of the mixing pots (24) can be used to supply foam to the mold (22a, 22b), such that foam of the same composition is supplied to the mold (22a) as is necessary with large molds, or such that foam of different compositions is supplied to the mold (22b) as is necessary with certain foam products.

摘要翻译： 通过将高活化多元醇组分的混合罐（24）引入到混合室（26）中，提供用于在模具（22a，22b，104）内分批模制开孔软泡沫聚氨酯泡沫的方法和装置（20） 异氰酸酯组分被混合并允许其通过填充模具（22,104）的自由上升通过上部出口（28）以粘性状态提供向上膨胀。 这种批量成型提供了“一个泡沫时代”，使得能够进行以前不可能的成型。 可以使用刚性模具（22）和柔性模具（104）。 混合罐（24）包括混合器38，该混合器38优选地由可旋转的螺杆（74）体现，该旋转螺杆（74）在每个循环之后轴向移动以吹扫泡沫的混合室（26）。 多个混合罐（24）可以用于向模具（22a，22b）供应泡沫，使得具有相同组成的泡沫按照大型模具所必需的方式供应到模具（22a），或者使得泡沫 根据某些泡沫产品的需要将不同组成的不同组合物供应到模具（22b）。