公开(公告)号：US20100095837A1

公开(公告)日：2010-04-22

申请号：US12443690

申请日：2007-10-30

Applicant: Andrew W. Suman

Inventor： Andrew W. Suman

IPC: F16J1/08 ,  C08L33/02 ,  C08L9/00 ,  C08L75/04 ,  C08L77/00 ,  C08L83/04 ,  C08K3/38 ,  C08K3/10 ,  C08K3/34 ,  C08L97/02

CPC classification number: C09D5/033 ,  F04C2230/91 ,  F05B2220/302 ,  F05B2220/40 ,  F05C2251/14 ,  F05C2253/12

Abstract: An article with an abradable dry powder coating thereon comprises an abradably coated article with a substrate surface and having at least one coating of a liquid primer on the substrate surface and then coating with at least one abradable dry powder coating on the surface of the liquid primer. The sequence of layers may also be reversed, or additional layers may be useful. The abradable dry powder coating is formed of a dry powder coating composition including a thermoset resin having a cure temperature combined with at least one filler material, wherein the filler is formed of a material which does not melt substantially at or below the cure temperature of the resin, whereby an abradable coating results employing a filler to make the coating. A method of making a composition for coating an article with a coating curable into an abradable coating is also disclosed, comprising melt-mixing an evaporative carrier-free mixture of a dry powder thermoset resin having a cure temperature, to form a mass composite, wherein the filler is formed of a material which does not substantially melt at or below the cure temperature of the resin, cooling the mass composite, and breaking the cooled mass composite into powder particles, thereby forming the composite powder composition.

Abstract translation: 具有可磨损的干粉末涂层的物品包括具有基底表面的耐磨涂层制品，并且在基底表面上具有至少一个液体底漆涂层，然后在液体底漆的表面上涂覆至少一种可磨损的干粉末涂料 。 层的顺序也可以颠倒，或者附加层可能是有用的。 可磨损的干粉末涂层由干粉涂料组合物形成，所述干粉涂料组合物包括具有与至少一种填充材料组合的固化温度的热固性树脂，其中所述填料由基本不熔化或低于所述固化温度的材料形成 树脂，由此使用填料制成涂层的可磨损涂层。 还公开了一种制备用于涂覆可固化到可磨损涂层中的涂层的组合物的方法，其包括熔融混合具有固化温度的干粉状热固性树脂的无蒸发载体的混合物以形成质量复合材料，其中 填料由在树脂的固化温度以下不实质熔融的材料形成，冷却组合物，将冷却的复合材料破碎成粉末颗粒，从而形成复合粉末组合物。

公开(公告)号：US20230160653A1

公开(公告)日：2023-05-25

申请号：US18159836

申请日：2023-01-26

Applicant: Andrew W. Suman

Inventor： Andrew W. Suman

IPC: F41A29/04 ,  C10M171/00

CPC classification number: F41A29/04 ,  C10M171/00 ,  F41A19/13

Abstract: A gun has parts that slide past one another during operation. A coating is formed on at least a surface of a first part that contacts a second part. At least an upper layer of the coating is porous and comprises a thermoset polymer and a filler. One or both parts may be part of a gas-operated reloading mechanism. The coating prevents jamming by excluding particles, yielding to particles that still manage to intrude, and by providing a reservoir for lubricant. The coating reduces clearances, improves accuracy, and reduces operating temperatures. The coating excludes particles from the lubricant, effectively allowing a large volume of lubricant to be used without the drawback of trapping dirt and other contaminants in the lubricant.

公开(公告)号：US20210222776A1

公开(公告)日：2021-07-22

申请号：US17224186

申请日：2021-04-07

Applicant: Andrew W. Suman

Inventor： Andrew W. Suman

IPC: F16J15/3284 ,  F16J15/3212 ,  F16J15/3224 ,  F16J15/328

Abstract: A radial shaft seal includes a powder coating on a shaft and a sealing lip that lands on the powder coating. The powder coating is formed of a thermosetting resin and a filler material. The filler material has a melting point above the cure temperature of the thermosetting resin. The powder coating may be porous. The powder coating may be made up of dry powder particles adhered to one-another with spaces in between. The filler may be present in an amount between 15% and 35% within the individual particles. The powder coating is adapted to wear away at locations of maximum interference with the sealing lip while continuing to provide a durable seal. This wear behavior compensates for shaft wobble.

公开(公告)号：US09534119B2

公开(公告)日：2017-01-03

申请号：US12443690

申请日：2007-10-30

Applicant: Andrew W. Suman

Inventor： Andrew W. Suman

IPC: F16J1/08 ,  C09D5/03

CPC classification number: C09D5/033 ,  F04C2230/91 ,  F05B2220/302 ,  F05B2220/40 ,  F05C2251/14 ,  F05C2253/12

Abstract: An article with an abradable dry powder coating thereon comprises an abradably coated article with a substrate surface and having at least one coating of a liquid primer on the substrate surface and then coating with at least one abradable dry powder coating on the surface of the liquid primer. The sequence of layers may also be reversed, or additional layers may be useful. The abradable dry powder coating is formed of a dry powder coating composition including a thermoset resin having a cure temperature combined with at least one filler material, wherein the filler is formed of a material which does not melt substantially at or below the cure temperature of the resin, whereby an abradable coating results employing a filler to make the coating. A method of making a composition for coating an article with a coating curable into an abradable coating is also disclosed, comprising melt-mixing an evaporative carrier-free mixture of a dry powder thermoset resin having a cure temperature, to form a mass composite, wherein the filler is formed of a material which does not substantially melt at or below the cure temperature of the resin, cooling the mass composite, and breaking the cooled mass composite into powder particles, thereby forming the composite powder composition.

Abstract translation: 具有可磨损的干粉末涂层的物品包括具有基底表面的耐磨涂层制品，并且在基底表面上具有至少一层液体底漆涂层，然后在液体底漆的表面上涂覆至少一种可磨损的干粉末涂料 。 层的顺序也可以颠倒，或者附加层可能是有用的。 可磨损的干粉末涂层由干粉涂料组合物形成，所述干粉涂料组合物包括具有与至少一种填充材料组合的固化温度的热固性树脂，其中所述填料由基本不熔化或低于所述固化温度的材料形成 树脂，由此使用填料制成涂层的可磨损涂层。 还公开了一种制备用于涂覆可固化到可磨损涂层中的涂层的组合物的方法，其包括熔融混合具有固化温度的干粉末热固性树脂的无蒸发载体的混合物以形成质量复合材料，其中 填料由在树脂的固化温度以下不实质熔融的材料形成，冷却组合物，将冷却的复合材料破碎成粉末颗粒，从而形成复合粉末组合物。

公开(公告)号：US11994215B2

公开(公告)日：2024-05-28

申请号：US17224186

申请日：2021-04-07

Applicant: Andrew W. Suman

Inventor： Andrew W. Suman

IPC: F16J15/32 ,  F16J15/3212 ,  F16J15/3224 ,  F16J15/328 ,  F16J15/3284 ,  F16J15/54

CPC classification number: F16J15/3284 ,  F16J15/3212 ,  F16J15/3224 ,  F16J15/328 ,  F16J15/545

Abstract: A radial shaft seal includes a powder coating on a shaft and a sealing lip that lands on the powder coating. The powder coating is formed of a thermosetting resin and a filler material. The filler material has a melting point above the cure temperature of the thermosetting resin. The powder coating may be porous. The powder coating may be made up of dry powder particles adhered to one-another with spaces in between. The filler may be present in an amount between 15% and 35% within the individual particles. The powder coating is adapted to wear away at locations of maximum interference with the sealing lip while continuing to provide a durable seal. This wear behavior compensates for shaft wobble.

公开(公告)号：US20230168071A1

公开(公告)日：2023-06-01

申请号：US18159853

申请日：2023-01-26

Applicant: Andrew W. Suman

Inventor： Andrew W. Suman

IPC: F42B12/82 ,  C09D5/03 ,  C09D7/61 ,  F42B14/02

CPC classification number: F42B12/82 ,  C09D5/037 ,  C09D7/61 ,  F42B14/02

Abstract: A cartridge includes a bullet on which there is formed a coating. At least an upper layer of the coating is porous and comprises a thermoset polymer and a filler. The filler may be a dry film lubricant. The cartridge may be used in a gun of the type that has a rifled barrel. A rifled barrel has a bore diameter and a groove diameter. The bullet may have a metal diameter that is less than the groove diameter but slightly greater than the bore diameter. The coated bullet may have a diameter that is greater than or equal to the groove diameter. When fired, the bullet produces less barrel friction and heating than a conventional bullet. The velocity of the coated bullets is greater and the velocity distribution is more narrow compared to uncoated bullets.

公开(公告)号：US20230033008A1

公开(公告)日：2023-02-02

申请号：US17967146

申请日：2022-10-17

Applicant: Andrew W. Suman

Inventor： Andrew W. Suman

IPC: B05D3/02 ,  B05D1/02 ,  C09D5/03 ,  C09D163/00 ,  C09D175/04 ,  C09D7/61 ,  C09D7/65

Abstract: An abradable coating is formed on a mechanical part from a polymer resin-containing powder deposited over a polymer resin-containing liquid that is substantially free of volatile organic hydrocarbons. The liquid and the powder are then cured together to form an abradable coating. The polymer resin-containing powder may include a first thermosetting resin and a filler having a melting point above a cure temperature of the first thermosetting resin. The interactions of the powder and the liquid result in a durable abradable coating. Because the liquid is substantially free of volatile organic hydrocarbons, overspray may be recovered and used to coat other parts.

公开(公告)号：US06844392B2

公开(公告)日：2005-01-18

申请号：US10258934

申请日：2001-08-29

Applicant: Andrew W. Suman

Inventor： Andrew W. Suman

IPC: C08K3/08 ,  C09D5/03 ,  C08K3/04

CPC classification number: C09D5/03 ,  C09D5/033 ,  Y10S525/934 ,  Y10T428/252 ,  Y10T428/253 ,  Y10T428/254 ,  Y10T428/259

Abstract: An abradable dry powder coating (22) composition for coating onto a surface (12) for subsequent curing to form into an abradable coating, including a powder (16) formed of uncured thermoset resin with at least 15 volume percent filler, wherein the filler does not substantially melt below the cure temperature of the resin. Method for making the coating composition includes melt-mixing the thermoset resin with at least 15 volume percent of filler, cooling the resulting mass composite, and then breaking the cooled mass composite into powder particles (16). Method of coating an article with an abradable coating includes applying the dry composite powder with the filler therein onto a substrate and curing the dry powder composition, preferably by electrostatic coating. An article is also disclosed which is coated with the abradable coating.

Abstract translation: 一种用于涂覆在表面（12）上用于随后固化以形成可磨损涂层的耐磨干燥粉末涂料（22）组合物，其包括由至少15体积％填料形成的未固化热固性树脂形成的粉末（16），其中填料 在树脂的固化温度以下基本不熔化。 制备涂料组合物的方法包括将热固性树脂与至少15体积％的填料熔融混合，冷却所得的组合物，然后将冷却的复合材料破碎成粉末颗粒（16）。 用可磨损涂层涂覆制品的方法包括将干燥的复合粉末与其中的填料一起施加到基底上并优选通过静电涂覆固化干粉组合物。 还公开了用可磨损涂层涂覆的制品。

公开(公告)号：US06688867B2

公开(公告)日：2004-02-10

申请号：US09971252

申请日：2001-10-04

Applicant: Andrew W. Suman ,  Matthew G. Swartzlander

Inventor： Andrew W. Suman ,  Matthew G. Swartzlander

IPC: F01C2100

CPC classification number: F04C18/126 ,  F04C18/086 ,  F04C27/001 ,  F04C29/02 ,  F04C2210/14 ,  F04C2230/91 ,  F05C2225/04 ,  F05C2251/14 ,  F05C2253/20 ,  Y10T428/12486 ,  Y10T428/31515

Abstract: An improved rotary blower (11) with an abradable coating (61) with a maximum hardness value of 2H on a pencil hardness scale. The coating material is a blend or mixture of preferably an epoxy-polymer resin matrix with a solid lubricant. The solid lubricant preferably is graphite. The improved abradable coating provides essentially zero clearance to increase the volumetric efficiency of a Roots type rotary blower.

Abstract translation: 一种改进的旋转鼓风机（11），其具有在铅笔硬度标度下具有最大硬度值2H的可磨损涂层（61）。 涂层材料是优选具有固体润滑剂的环氧 - 聚合物树脂基质的共混物或混合物。 固体润滑剂优选为石墨。 改进的耐磨涂层基本上提供了零间隙，以提高罗茨式旋转鼓风机的容积效率。