摘要:
A method of increasing the abrasion resistance of glass articles is disclosed. It has been found that by providing a vitreous substrate with a micro-roughened surface and an overlayer of dry lubricious organic coating, substantially increased lubricity and abrasion resistance is obtained. When the micro-roughened surface is provided by bonding a discontinuous distribution of discrete particulate material to the surface, a substantial increase in abrasion resistance and lubricity is realized even without the overlayer of dry lubricious coating thereby making the present invention particularly adaptable to use in the hot end of a glassware manufacturing process. Further, when the particulate material is fusible at about the annealing temperature of the glassware and is applied at the hot end, the particulate material will protect the glass surface through the hot end by bearing the major part of any loads created by contact between the glassware and other objects in its transport through the hot end. Upon being annealed, the particulate material will fuse and self-heal itself of any damage caused by such contact.In the preferred embodiment, glass frit of a low-fusing temperature having a size range of between under 1 micron to about 100 microns is applied over between 5 percent and 85 percent of the surface area of glassware. The frit is then fused to the glassware and upon cooling, an overlayer of dry lubricious organic coating is applied. The frit is preferably applied electrostatically while the glass is hot through dry powder deposition or with a liquid carrier. Great uniformity in applying minute amounts of particulate material has been achieved by on-site grinding the particulate material to an air-carriable size with a fluid energy mill. The particulate material is air exhausted from the mill and directly applied thereby avoiding problems presented by agglomeration of the low micron range particles.
摘要:
The subject invention relates to a method and apparatus for removing hot exhaust treatment gases containing tin or titanium compounds associated with glass making operations. The apparatus and method herein described comprises exhausting the treatment gases through a plurality of directed fluid treating patterns whereby the hydroscopic materials are hydrated forming aggregates and the suspended particles are wetted, passing the exhausted gases over a supply of a treating fluid whereby some of the aggregates and wetted particles are removed, exposing thereafter the exhausted gases to ions in an electrostatic field so that the remaining aggregates and wetted particles are charged and travel under the influence of the field, and removing the charged aggregates and particles by a descending fluid film.
摘要:
A method for applying a cold end lubricating coating to glassware articles on which a hot end metal oxide coating may have been applied includes conveying the glassware articles through a heated vapor deposition chamber provided by thermally isolating a conveyer portion. Lubricating coating material, such as a fatty acid, is liquified in a heated reservoir inside a heated tank which also contains a heated vapor chamber. The reservoir and vapor chamber are separated by an internal wall of the tank. At least one flow of the liquefied coating material is directed to at least one vaporizer positioned on the tank adjacent to the reservoir and vapor chamber. The liquefied coating material is vaporized by feeding a flow of pressurized air to each vaporizer such that vaporous particles of liquefied coating material are entrained in the air. The air and entrained vaporous particles are directed to a vapor deposition chamber. The glassware articles are coated by impingement of the vaporous particles on them, and the glassware articles are then cooled such that the coating solidifies.
摘要:
Method and apparatus are disclosed for electrostatically dispersing lubricating particles onto the surfaces of electrically conductive substrates. In the method and apparatus, discrete sheets, for example, of electrically conductive substrate are moved through a housing in which the lubricating particles are deposited. The conveying means that carry the sheets through the housing electrically isolate the sheets in space while they are exposed to deposition of the particles. To avoid the accumulation of voltage on the sheets during deposition and to avoid inhibition of deposition that may result therefrom, at least two deposition chambers are used and each deposition chamber receives a supply of lubricating particles for deposition on the sheets. Independent electrode means are provided in each deposition chamber. Voltages of opposite polarities are applied to the independent electrode means of each deposition chamber to electrically charge the particles in each deposition chamber with opposite polarities and to deposit oppositely charged particles on the sheets.
摘要:
Method for generating and substantially uniformly electrostatically dispersing very finely divided spheroidally shaped lubricating particles onto the moving surface of metal or other electrically conducting substrate. A lubricant material in its liquid state is drawn by airflow through a small venturi orifice where it is sheared into droplets of various sizes. Larger droplets are filtered out of the continuing post-venturi airflow by gravity, baffles, airflow forces and/or inertia effects, leaving only a mist cloud of extremely small spheroid particles which are then migrated within a charged plasma so as to transfer electrical charge thereto in sufficient quantities to achieve a desired uniform high charge/mass ratio and thus insure a uniform eventual electrostatic dispersion of substantially all the spheroids over the substrate surface. The mist cloud is controllably generated for each of a plurality of longitudinal sections of the substrate and permitted to drift or migrate relatively slowly between transversely positioned electrodes and the conducting substrate spaced therefrom in respectively corresponding longitudinally partitioned sections of a non-conducting enclosure. A corona discharge is maintained by a voltage differential between the electrodes and the substrate to form an electrically charged plasma within the non-conducting enclosure which, in turn, multiply bombards and charges the individual particles of the slowly migrating mist cloud. Thusly charged to uniform charged states, the particles are then uniformly dispersed substantially only by electrostatic forces onto the surface of the longitudinally moving substrate.
摘要:
An apparatus for forming a coating on glassware articles comprises a source of pressurized air and source of liquid coating material. The source of liquid coating material includes a reservoir and a vapor-forming chamber. An adjustable gas pressure regulator provides a regulated gas pressure in the reservoir and a regulated flow of liquid coating material out of the reservoir. A plurality of vapor-forming atomizers are positioned and configured to atomize the liquid coating material and direct the coating material vapor into the vapor chamber. The apparatus further includes a vapor booth and a conveyor operable to convey glassware articles to the vapor booth to be coated. A plurality of fans provide circulating flows of coating material vapor within the booth and along the conveyer portion.
摘要:
A new article of manufacture comprising an aluminum substrate has at least one surface coated with a lubricating material. The lubricating material is preferably a dielectric hydrocarbon deposited in particulate form by the method of electrostatically charging the particles so that they mutually repel one another, maintaining a quiescent cloud of such charged particles adjacent the surface to be lubricated, and depositing and distributing the charged particles onto the surface substantially entirely by electrostatic forces. The particles preferably have an average diameter of less than ten microns and are deposited to cover from about one percent to about fifteen percent of the surface in an amount of from about four milligrams per square foot to about 24 milligrams per square foot.
摘要:
A modular gas cleaner can consist of an elongated box having an inlet opening and an outlet opening. The interior of the elongated box is divided into a plurality of elongated passageways by partitioning means within the box. The internal partitions of the box define a plurality of openings so that gas introduced into the inlet opening of the box must travel the length of each passageway prior to passage out of the outlet opening. Electrodes are located within each passageway and electrically isolated from the box to permit the electrodes to be charged to high voltage. The plurality of electrodes are connected with a high voltage supply to create an electrostatic charging and depositing field within the passageways of the box. The gascleaner drain openings provided in the internal partitions which lead to a collecting tank at the low point of the elongated box. Electrical heating means is provided on the outer surface of the box and thermal insulating means surrounds the box and the heating means in order to maintain the fluidity of normally non-fluid material removed from the gas.
摘要:
In a system and method for forming a metal oxide coating on glassware, heated glassware is provided in a coating zone, preferably by a grounded conveyor. An electrostatic charging and depositing field is established to a surface of the glassware in the coating zone, and a flow of metallic vapor is generated and introduced into the electrostatic charging and depositing field. The metallic vapor is electrostatically deposited on the surface of the heated glassware, and reacts with oxygen at the surface of the heated glassware to form a metal oxide coating on the surface of the glassware. The system and method can be used in either cold end coating or hot end coating, and can provide a dual cold end coating with an initial metal oxide cold end coating and a subsequent conventional cold end coating, providing improved surface lubricity at reduced costs.
摘要:
Electrostatic coating methods and apparatus are used to coat the exterior surface of glassware and preclude deposition on the interior surface and mouth of the glassware. A preferred stearic acid coating electrostatically applied over glassware with a hot end coating provides a more durable coating, improves scratch resistance and can reduce the amount of hot end coating for improved scratch resistance.