摘要:
The invention relates to the field of monocrystalline casting, and in particular to a mold (1) for monocristalline casting comprising at least a molding cavity (7), a starter cavity (10) having at least a first volume (10a) in the form of an upside-down funnel, and a distinct second volume (10b) forming a plinth at the bottom of the first volume and projecting perceptibly relative to said first volume in at least one horizontal direction, a selector channel (9) connecting said starter cavity (10) to said molding cavity (7), and a support rod (20) that is laterally offset relative to said selector channel, and that connects the second volume (10b) of the starter cavity (10) to the molding cavity (7). The invention also provides a casting method using such a mold (1).
摘要:
A method for manufacturing hollow ingot for retaining ring of large generator by electroslag remelting, comprising the following steps: (1) preparing consumable electrode assemblies; (2) melting slag into molten slag; (3) inserting one consumable electrode assembly into an electroslag remelting hollow ingot mold; (4) switching on two transformers; (5) pouring the molten slag into the electroslag remelting hollow ingot mold; (6) forming a current circuit among a stub, the consumable electrode assembly and a water-cooled bottom plate; (7) forming a current circuit among the upper segment, the water-cooled bottom plate and the transformer; (8) regulating the output current and voltage of the two transformers; (9) starting a withdrawing device to withdraw; (10) exchanging the consumable electrode assembly; (11) inserting a subsequent consumable electrode assembly into the molten slag, and repeating steps (8) to (10) until withdrawing is completed.
摘要:
A method for producing an ultrafine-crystalline alloy ribbon having a structure in which crystal grains having an average grain size of 1-30 nm are dispersed at a ratio of 5-30% by volume in an amorphous matrix ultrafine, comprising the steps of ejecting an alloy melt onto a rotating cooling roll to quench it; forming an easily windable ribbon having such toughness that it is not fractured when bent to a bending radius of 1 mm or less, before the start of winding around a reel; and changing the forming conditions of the ribbon after the start of winding around a reel, to obtain a structure in which ultrafine crystal grains having an average grain size of 1-30 nm are dispersed at a ratio of 5-30% by volume in an amorphous matrix.
摘要:
A method for manufacturing a metal component using the lost-wax casting method is provided. The component is made of nickel alloy, with a columnar or monocrystalline structure with at least one cavity of elongate shape. The method includes creating a wax model of the component with a ceramic core corresponding to said cavity, the ceramic core comprising a first land for holding at one longitudinal end and a second land for holding at the opposite end, creating a shell mold around the model, the mold comprising a base and the first land of the core being at the same end as the base, placing the mold in a furnace, with the base standing on the sole of the furnace, pouring the said molten alloy into the shell mold, solidifying the poured metal by gradual cooling from the sole in a direction of propagation. The core in one example is secured to the shell mold by an anchor providing anchorage between the first land of the core and the wall of the mold, the second land of the core being retained in the mold by a retainer that slides on the wall of the mold.
摘要:
A casting apparatus for forming a cylinder head. The apparatus is configured to inhibit gate stick by promoting top-down directional solidification of molten metal in the mold cavity by any one or more of specific placement of gate pins in relation to apertures used to deliver molten metal to the mold cavity, circulating a cooling medium through the gate pins in a parallel fashion, configuring the gates so that a volume on the lower side of the gate is larger than a volume on the upper side of the gate, and insulating the inside surfaces of feeder lids and feeder bowls.
摘要:
Aluminum alloy components having improved properties. In one form, the cast alloy component may include about 0.6 to about 14.5 wt % silicon, 0 to about 0.7 wt % iron, about 1.8 to about 4.3 wt % copper, 0 to about 1.22 wt % manganese, about 0.2 to about 0.5 wt % magnesium, 0 to about 1.2 wt % zinc, 0 to about 3.25 wt % nickel, 0 to about 0.3 wt % chromium, 0 to about 0.5 wt % tin, about 0.0001 to about 0.4 wt % titanium, about 0.002 to about 0.07 wt % boron, about 0.001 to about 0.07 wt % zirconium, about 0.001 to about 0.14 wt % vanadium, 0 to about 0.67 wt % lanthanum, and the balance predominantly aluminum plus any remainders. Further, the weight ratio of Mn/Fe is between about 0.5 and about 3.5. Methods of making cast aluminum parts are also described.
摘要:
A continuous casting mold according to the present invention has plural separate portions filled with a metal of low thermal conductivity formed by filling a metal having a thermal conductivity of 30% or less of that of copper into circular concave grooves having a diameter of 2 to 20 mm which are formed in the region of the inner wall surface of the copper mold from an arbitrary position higher than a meniscus to a position 20 mm or more lower than the meniscus, in which the filling thickness of the metal in the portions filled with the metal of low thermal conductivity is equal to or less than the depth of the circular concave grooves and satisfies the relationship with the diameter of the portions filled with the metal of low thermal conductivity expressed by expression (1) below: 0.5≦H≦d (1).
摘要翻译:根据本发明的连续铸造模具具有多个分开的部分,其中填充有热导率低的金属,通过将导热率为30%以下的金属填充到直径为2至20的圆形凹槽中 mm,其形成在铜模的内壁表面的区域中,从高于弯液面的任意位置到比弯月面低20mm或更多的位置,其中填充有该部分的部分中的金属的填充厚度 低导热率的金属等于或小于圆形凹槽的深度,并且满足与由下式(1)表示的低热导率的金属填充的部分的直径的关系:0.5≦̸ H≦̸ d (1)。
摘要:
The present invention relates to a TiAl alloy for use at high temperatures having the main constituents titanium and aluminum and having a proportion of aluminum of greater than or equal to 30 at. % and a matrix composed of β phase and precipitates of ω phase embedded in the matrix, with the β phase and the ω phase together making up at least 55% by volume of the microstructure, and also a process for the production thereof and the use thereof.
摘要:
Provided are a method of molding an amorphous alloy, which has a high degree of work freedom regardless of components of an amorphous alloy, in particular, metallic glass and of the shape of an article to be molded, and is capable of producing a molded article having less pores, and a molded object produced by the molding method. The method of molding an amorphous alloy includes: a melting step of melting an amorphous alloy; a differential-pressure casting step of injecting a melt of the amorphous alloy into a casting mold positioned below the melt and evacuating the casting mold; and a processing step of processing the melt by heating and pressurizing the melt in the casting mold while keeping the melt in a supercooled state.
摘要:
An induction furnace comprising a upper furnace vessel; an induction coil positioned below the upper furnace vessel; and a melt-containing vessel positioned inside the induction coil and communicably connected to the upper furnace vessel, wherein the positioning of the melt-containing vessel inside the induction coil defines a gap between an outside surface of the melt-containing vessel and an inside surface of the induction coil. A system for direct-chill casting comprising at least one an induction furnace; at least one in-line filter operable to remove impurities in molten metal; at least one gas source coupled to a feed port associated with the gas; and at least one device for solidifying metal by casting. A method of cooling an induction furnace comprising introducing a gas into a gap between an induction coil and a melt-containing vessel positioned inside the induction coil; and circulating the gas through the gap.