Casting apparatus and casting method

    公开(公告)号:US10888922B2

    公开(公告)日:2021-01-12

    申请号:US15772625

    申请日:2016-11-02

    摘要: A casting apparatus for producing castings using molds each having a sprue, comprising a mold-conveying means for conveying molds each containing a melt poured through the sprue; nozzles each having a gas-introducing opening attachable to and detachable from the sprue; nozzle-attaching/detaching means each moving each nozzle to attach and detach the gas-introducing opening to and from the sprue; moving means for moving the nozzle-attaching/detaching means, such that the nozzle-attaching/detaching means moves following a mold conveyed by the mold-conveying means, while keeping the connection of the gas-introducing opening to the sprue by the nozzle-attaching/detaching means; and a gas supply means connected to each nozzle for supplying a gas to the gas-introducing opening.

    Production method of castings and gas-permeable casting mold

    公开(公告)号:US10471498B2

    公开(公告)日:2019-11-12

    申请号:US16262096

    申请日:2019-01-30

    摘要: A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the lowest ceiling portion of the runner, and the height h2 of a point at which a ceiling of the runner is connected to the sprue, meet the relation of h2>hs>h1.

    PRODUCTION METHOD OF CASTINGS AND GAS-PERMEABLE CASTING MOLD

    公开(公告)号:US20190160522A1

    公开(公告)日:2019-05-30

    申请号:US16262096

    申请日:2019-01-30

    摘要: A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the lowest ceiling portion of the runner, and the height h2 of a point at which a ceiling of the runner is connected to the sprue, meet the relation of h2>hs>h1.

    Casting device and associated method for investment casting with improved mechanical
properties
    5.
    发明申请
    Casting device and associated method for investment casting with improved mechanical properties 审中-公开
    铸造装置及相关的熔模铸造方法,具有改进的机械性能

    公开(公告)号:US20160158836A1

    公开(公告)日:2016-06-09

    申请号:US14545704

    申请日:2015-06-06

    申请人: Soliden, LLC

    CPC分类号: B22C9/04 B22D27/13

    摘要: The invention describes a method of casting a metal comprising the following steps: fabricating a pattern from wax or plastic having the geometry to generate a desired object, fabricating an investment mold from the wax, placing the mold in an open pressure vessel, filling the investment mold with a molten metal alloy, immediately thereafter closing and pressure sealing the pressure vessel, pressurizing the sealed pressure vessel with an inert gas for a predetermined measured time, depressurizing the sealed pressure vessel, opening the pressure vessel and removing the metal filled investment mold, and extracting the desired object from the investment mold.

    摘要翻译: 本发明描述了一种铸造金属的方法,包括以下步骤:从具有几何形状的蜡或塑料制造图案以产生所需物体,从蜡制造投资模具,将模具放置在开放压力容器中,填充投资 模具与熔融金属合金,立即关闭并压力密封压力容器,用惰性气体加压密封的压力容器预定的测量时间,减压密封的压力容器,打开压力容器和移除金属填充的投资模具, 并从投资模具中提取所需物品。

    METHOD FOR PRODUCING CASTINGS, CASTING APPARATUS, AND GAS-BLOWING NOZZLE USED IN CASTING APPARATUS
    6.
    发明申请
    METHOD FOR PRODUCING CASTINGS, CASTING APPARATUS, AND GAS-BLOWING NOZZLE USED IN CASTING APPARATUS 审中-公开
    生产铸件的方法,铸造装置和用于铸造装置的气体喷射喷嘴

    公开(公告)号:US20160136726A1

    公开(公告)日:2016-05-19

    申请号:US14899651

    申请日:2014-06-19

    IPC分类号: B22D18/04 B22D27/13

    CPC分类号: B22D18/04 B22D27/13

    摘要: A method for producing a casting by pouring a metal melt by gravity into a gas-permeable casting mold having a cavity comprising at least a sprue, a runner and a product-forming cavity, comprises pouring a metal melt into a desired cavity portion including the product-forming cavity through the sprue, the melt being in a volume smaller than the volume of an entire cavity of the gas-permeable casting mold and substantially equal to the volume of the desired cavity portion; supplying a gas to the desired cavity portion through the sprue before the desired cavity portion is filled with the poured melt, so that the melt fills the desired cavity portion and solidifies; the gas being supplied from a gas-blowing nozzle fit into the sprue.

    摘要翻译: 一种用于通过重力将金属熔体倾倒到具有包括至少一个浇口,浇道和产品形成腔的空腔的气体可渗透的模具中来制造铸件的方法,包括将金属熔体倾倒到包括 通过浇口形成产品形成腔,熔体的体积小于透气铸模的整个空腔的体积,并且基本上等于所需空腔部分的体积; 在所需的空腔部分被浇注的熔体填充之前,通过浇道将气体供应到期望的腔部分,使得熔体填充所需的腔部分并固化; 从喷气喷嘴供给的气体配合到浇道中。

    Vertical Casting Apparatus and Vertical Casting Method
    7.
    发明申请
    Vertical Casting Apparatus and Vertical Casting Method 审中-公开
    立式铸造设备和立式铸造方法

    公开(公告)号:US20070215308A1

    公开(公告)日:2007-09-20

    申请号:US11569149

    申请日:2005-05-16

    摘要: The present invention is to provide a vertical casting apparatus capable of easily manufacturing castings without causing shrinkage cavities and entrainment of gas, by filling a molten metal into a mold cavity at a high speed and by effectively pressurizing the molten metal in the closed cavity, which has high work efficiency, ease of maintenance, and a low cost of equipment, and a vertical casting method using the vertical casting apparatus. The vertical casting apparatus is provided with an apparatus body comprising a fixed mold 1 on the lower side and a movable mold 2 on the upper side, a closing means 13 for closing a molten metal in-flow gate 10 formed in the fixed mold 1, and a pressurizing means 20 for pressurizing the molten metal in the closed mold cavity, and a casting means for supplying and filling the molten metal into the mold cavity from the underside. The casting means has a gas-pressurized molten metal pouring ladle 6 attachable to and detachable from the apparatus body.

    摘要翻译: 本发明提供一种垂直铸造设备,其能够通过将熔融金属以高速填充到模腔中并且有效地对封闭空腔中的熔融金属加压,从而容易地制造铸件而不引起收缩空腔和夹带气体, 具有高的工作效率,易于维护和低成本的设备,以及使用垂直铸造设备的垂直铸造方法。 垂直铸造装置设置有包括下侧的固定模具1和上侧的可动模具2的装置本体,用于封闭形成在固定模具1中的熔融金属流入口10的封闭装置13, 以及用于对封闭的模腔中的熔融金属加压的加压装置20,以及用于从下侧将熔融金属供给和填充到模腔中的铸造装置。 铸造装置具有可附装到装置本体上并可从其拆卸的气体加压熔融金属浇注浇包6。

    Aluminum-silicon casting alloy having refined primary silicon due to pressure
    8.
    发明授权
    Aluminum-silicon casting alloy having refined primary silicon due to pressure 失效
    铝硅铸造合金由于压力而具有精炼的一次硅

    公开(公告)号:US07100669B1

    公开(公告)日:2006-09-05

    申请号:US10409798

    申请日:2003-04-09

    IPC分类号: B22C9/04 B22D27/13

    CPC分类号: B22C9/04 B22D21/007 B22D27/13

    摘要: Provided herein is a method for refining primary silicon present in a hypereutectic aluminum silicon alloy. The method contemplates the controlled application of pressure to refine the primary silicon during the casting of articles. The application of pressure decreases the primary silicon particle size to improve the machinability and wear resistance of the final cast articles.

    摘要翻译: 本文提供了一种用于精炼存在于过共晶铝硅合金中的一次硅的方法。 该方法考虑了在铸造制品期间可控制地施加压力以细化一次硅。 施加压力降低了初级硅颗粒尺寸,以改善最终铸造制品的机械加工性和耐磨性。

    Metal porous body manufacturing method
    9.
    发明申请
    Metal porous body manufacturing method 失效
    金属多孔体制造方法

    公开(公告)号:US20050145364A1

    公开(公告)日:2005-07-07

    申请号:US10504832

    申请日:2002-08-26

    申请人: Hideo Nakajima

    发明人: Hideo Nakajima

    摘要: The present invention provides a process for producing a porous metal body, the process comprising: melting part of a starting metal material in succession while moving the material by a floating zone melting method under a gas atmosphere to dissolve a gas into a resultant molten metal; and solidifying the molten metal zone in succession by cooling. According to the process of the present invention, even when the starting metal material is of low thermal conductivity, a porous metal body with uniform and micro pores grown only in the longitudinal direction is produced.

    摘要翻译: 本发明提供一种多孔金属体的制造方法,该方法包括:在气体气氛下通过浮区熔融法移动材料,连续地熔化起始金属材料的一部分,将气体溶解到所得到的熔融金属中; 并通过冷却连续固化熔融金属区域。 根据本发明的方法,即使起始金属材料的导热性低,也产生具有仅在长度方向生长的均匀微孔的多孔金属体。

    Method for producing light metal castings and casting mold for carrying
out the method
    10.
    发明授权
    Method for producing light metal castings and casting mold for carrying out the method 失效
    用于生产轻金属铸件的方法和用于实施该方法的铸模

    公开(公告)号:US5954113A

    公开(公告)日:1999-09-21

    申请号:US817980

    申请日:1997-04-25

    申请人: Manfred Buchborn

    发明人: Manfred Buchborn

    IPC分类号: B22C9/08 B22D27/09 B22D27/13

    CPC分类号: B22C9/082 B22D27/09

    摘要: A method for producing light metal castings, in particular cylinder heads, cylinder blocks and/or crankcases for internal combustion engines, includes a sand mold which forms a mold cavity for the casting. The sand mold includes outer mold parts, at least one core and at least one feeder for forming a riser, wherein the mold is provided with an in-gate for receiving the metal melt and the metal melt is filled into the mold cavity under the effect of gravity. A cover core (5) is fitted onto the mold that is at least in partial regions designed to be impermeable to gas and which contains at least one feeder, and wherein immediately after the filling operation, the feeder filled with metal melt is admitted with a pressure via a pressurized gas.

    摘要翻译: PCT No.PCT / EP96 / 03691 Sec。 371日期1997年04月25日 102(e)1997年4月25日PCT PCT 1996年8月22日PCT公布。 出版物WO97 / 07914 日期1997年3月6日用于生产轻金属铸件的方法,特别是用于内燃机的气缸盖,气缸体和/或曲轴箱的方法包括形成用于铸件的模腔的砂模。 砂模包括外模具部件,至少一个芯部和至少一个用于形成提升管的进料器,其中模具设置有用于接收金属熔体的入口,并且金属熔体在效​​应下填充到模腔中 的重力。 至少在设计为不透气的部分区域中并且包含至少一个进料器的盖芯(5)安装在模具上,并且其中在填充操作之后立即使用填充有金属熔体的进料器 通过加压气体的压力。