摘要:
A casting apparatus for producing castings using molds each having a sprue, comprising a mold-conveying means for conveying molds each containing a melt poured through the sprue; nozzles each having a gas-introducing opening attachable to and detachable from the sprue; nozzle-attaching/detaching means each moving each nozzle to attach and detach the gas-introducing opening to and from the sprue; moving means for moving the nozzle-attaching/detaching means, such that the nozzle-attaching/detaching means moves following a mold conveyed by the mold-conveying means, while keeping the connection of the gas-introducing opening to the sprue by the nozzle-attaching/detaching means; and a gas supply means connected to each nozzle for supplying a gas to the gas-introducing opening.
摘要:
A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the lowest ceiling portion of the runner, and the height h2 of a point at which a ceiling of the runner is connected to the sprue, meet the relation of h2>hs>h1.
摘要:
A method for casting comprising: providing a seed, the seed characterized by: an arcuate form and a crystalline orientation progressively varying along an arc of the form; providing molten material; and cooling and solidifying the molten material so that a crystalline structure of the seed propagates into the solidifying material.
摘要:
A method for producing a casting using a gas-permeable casting mold comprising a cavity composed of a production cavity and a flow path, the flow path comprising a sprue through which a gravity-poured melt flows downward, and a runner connecting the production cavity to the sprue, comprising gravity-pouring a metal melt in a volume smaller than that of the entire cavity and larger than that of the production cavity into the gas-permeable casting mold; supplying a gas through the sprue to push the metal melt in the flow path, thereby pushing the metal melt upward in the production cavity, so that the production cavity is filled with the metal melt; in a hypothetical equilibrium state in which a hypothetical liquid fills the production cavity by the supplied gas, setting the volume of the metal melt to be poured to be equal to the volume of the hypothetical liquid, such that the surface height hs of the hypothetical liquid remaining in the flow path after filling the production cavity, the height h1 of the lowest ceiling portion of the runner, and the height h2 of a point at which a ceiling of the runner is connected to the sprue, meet the relation of h2>hs>h1.
摘要:
The invention describes a method of casting a metal comprising the following steps: fabricating a pattern from wax or plastic having the geometry to generate a desired object, fabricating an investment mold from the wax, placing the mold in an open pressure vessel, filling the investment mold with a molten metal alloy, immediately thereafter closing and pressure sealing the pressure vessel, pressurizing the sealed pressure vessel with an inert gas for a predetermined measured time, depressurizing the sealed pressure vessel, opening the pressure vessel and removing the metal filled investment mold, and extracting the desired object from the investment mold.
摘要:
A method for producing a casting by pouring a metal melt by gravity into a gas-permeable casting mold having a cavity comprising at least a sprue, a runner and a product-forming cavity, comprises pouring a metal melt into a desired cavity portion including the product-forming cavity through the sprue, the melt being in a volume smaller than the volume of an entire cavity of the gas-permeable casting mold and substantially equal to the volume of the desired cavity portion; supplying a gas to the desired cavity portion through the sprue before the desired cavity portion is filled with the poured melt, so that the melt fills the desired cavity portion and solidifies; the gas being supplied from a gas-blowing nozzle fit into the sprue.
摘要:
The present invention is to provide a vertical casting apparatus capable of easily manufacturing castings without causing shrinkage cavities and entrainment of gas, by filling a molten metal into a mold cavity at a high speed and by effectively pressurizing the molten metal in the closed cavity, which has high work efficiency, ease of maintenance, and a low cost of equipment, and a vertical casting method using the vertical casting apparatus. The vertical casting apparatus is provided with an apparatus body comprising a fixed mold 1 on the lower side and a movable mold 2 on the upper side, a closing means 13 for closing a molten metal in-flow gate 10 formed in the fixed mold 1, and a pressurizing means 20 for pressurizing the molten metal in the closed mold cavity, and a casting means for supplying and filling the molten metal into the mold cavity from the underside. The casting means has a gas-pressurized molten metal pouring ladle 6 attachable to and detachable from the apparatus body.
摘要:
Provided herein is a method for refining primary silicon present in a hypereutectic aluminum silicon alloy. The method contemplates the controlled application of pressure to refine the primary silicon during the casting of articles. The application of pressure decreases the primary silicon particle size to improve the machinability and wear resistance of the final cast articles.
摘要:
The present invention provides a process for producing a porous metal body, the process comprising: melting part of a starting metal material in succession while moving the material by a floating zone melting method under a gas atmosphere to dissolve a gas into a resultant molten metal; and solidifying the molten metal zone in succession by cooling. According to the process of the present invention, even when the starting metal material is of low thermal conductivity, a porous metal body with uniform and micro pores grown only in the longitudinal direction is produced.
摘要:
A method for producing light metal castings, in particular cylinder heads, cylinder blocks and/or crankcases for internal combustion engines, includes a sand mold which forms a mold cavity for the casting. The sand mold includes outer mold parts, at least one core and at least one feeder for forming a riser, wherein the mold is provided with an in-gate for receiving the metal melt and the metal melt is filled into the mold cavity under the effect of gravity. A cover core (5) is fitted onto the mold that is at least in partial regions designed to be impermeable to gas and which contains at least one feeder, and wherein immediately after the filling operation, the feeder filled with metal melt is admitted with a pressure via a pressurized gas.