Abstract:
A method of working an additively manufactured part includes applying a layer of wax to a part manufactured with an additive manufacturing process. Then a mold is formed over the layer of wax on the part. The wax is then removed from between the mold and the part. The part is then melted in the mold, and then the part is re-solidified in the mold. Finally, the mold is removed.
Abstract:
A method of working an additively manufactured part includes applying a layer of wax to a part manufactured with an additive manufacturing process. Then a mold is formed over the layer of wax on the part. The wax is then removed from between the mold and the part. The part is then melted in the mold, and then the part is re-solidified in the mold. Finally, the mold is removed.
Abstract:
A cooling system for a gas turbine engine comprises a passage capable of receiving cooling air, a compartment radially adjacent thereto and axially aligned therewith, an opening therebetween, a valve within the opening, and a heat exchanger received in the compartment. The valve is moveable between a maximum open position and a minimum open position for increasing or decreasing airflow from the passage into the compartment. At the valve minimum open position, a leakage path is provided between the passage and the compartment, whereby cooling air is capable of passing from the passage to the compartment and toward the heat exchanger at all valve positions. A gas turbine engine is also disclosed.
Abstract:
A method of manufacturing a component includes additively manufacturing a crucible; directionally solidifying a metal material within the crucible; and removing the crucible to reveal the component. A component for a gas turbine engine includes a directionally solidified metal material component, the directionally solidified metal material component having been additively manufactured of a metal material concurrently with a core, the metal material having been remelted and directionally solidified.
Abstract:
A method of manufacturing a fuel component for a gas turbine engine combustor includes additive manufacturing a sacrificial core and manufacturing a fuel component body at least partially around the sacrificial core. The sacrificial core is at least partially removed to at least partially define an internal geometry of the fuel component. An additively manufactured sacrificial core for a fuel component of a gas turbine engine combustor includes a first structure and a second structure. The first structure at least partially defines a first passage of the fuel component. The second structure at least partially defines a second passage of the fuel component. The second structure at least partially surrounds the first structure.
Abstract:
One embodiment includes a method to regenerate a component (10). The method includes additively manufacturing a component (10) to have voids greater than 0 percent but less than approximately 15 percent in a near finished shape. The component (10) is encased in a shell mold (22). The shell mold (22) is cured. The encased component (10) is placed in a furnace and the component (10) is melted. The component (10) is solidified in the shell mold (22). The shell mold (22) is removed from the solidified component (10).
Abstract:
A cooling channel array carried by a component wall of a gas turbine engine is provided. The cooling channel array comprises a diffusion cavity and a metering section. The metering section comprises a main hole and two or more side holes. The side holes may be separate from the main hole or may branch off of the main hole. The diffusion cavity may incorporate a lobed configuration to help diffuse cooling fluid as it exits the cooling channel array.
Abstract:
A gas turbine engine component subjected to a flow of high temperature gas includes a wall having first and second surfaces and a cooling hole extending through the wall. The cooling hole includes an inlet located at the first surface, an outlet located at the second surface, a metering section extending downstream from the inlet, and a diffusing section extending from the metering section to the outlet. The diffusing section includes a first lobe diverging longitudinally and laterally from the metering section and having a first downstream end adjacent the outlet and spaced from the inlet by a first distance, a second lobe diverging longitudinally from the metering section and having a second downstream end adjacent the outlet and spaced from the inlet by a second distance different from the first, and a transition region positioned between the lobes, the transition region having a third downstream end adjacent the outlet.
Abstract:
A method for forming an airfoil includes forming a ceramic core, forming a refractory metal core using additive manufacturing, joining the ceramic core and the refractory metal core to form a hybrid core, and casting the airfoil around the hybrid core. The ceramic core is used to define an internal cavity of the airfoil. The refractory metal core has an upstream end and a downstream end. The upstream end has a lateral thickness greater than a lateral thickness of the downstream end. The refractory metal core is used to define a trailing edge cavity within the airfoil. The trailing edge cavity is in flow communication with the internal cavity of the airfoil and trailing edge slots located on an outer surface of the airfoil near a trailing edge. This method provides for an airfoil having a trailing edge cavity of variably thickness and casting cores used for their manufacture.
Abstract:
An airfoil member and platform assembly for a gas turbine engine is provided. The platform to which the airfoil member is anchored is made of a composite material and includes an endwall defining a contoured region for improved aerodynamics. The contoured region influences the flow of gases through the flow passages between the airfoil members, thereby reducing endwall losses due to horseshoe vortexing. The composite material may be woven ceramic matrix composite fibers infiltrated with a ceramic matrix material or woven organic matrix composite fibers infiltrated with an organic matrix material.