公开(公告)号：US20130104469A1

公开(公告)日：2013-05-02

申请号：US13286569

申请日：2011-11-01

申请人： Ralph Michael Fay

发明人： Ralph Michael Fay

IPC分类号： E04B1/66 ,  B67D7/14 ,  E04C2/284 ,  E04G21/04 ,  E04C2/38

CPC分类号： E04B1/62 ,  B29C44/386 ,  E04B1/74 ,  E04B1/7604 ,  E04D13/1631 ,  E04D13/1675 ,  Y02A30/261 ,  Y02B30/94 ,  Y10T428/23

摘要： Embodiments of the invention provide systems and methods for insulating a component of a home or building. An insulated component may include a generally planar surface and a frame positioned atop one side of the generally planar surface. The frame may include a plurality of outer studs coupled together to form an outer periphery and inner studs that divide the frame into one or more sections. One or more of the sections may include a cavity or hollow space. The insulated component may also include a first layer of insulation within one or more of the cavities. The first layer of insulation may include a pour insulation material that transitions from a liquid state or phase to a solid state or phase.

公开(公告)号：US07127865B2

公开(公告)日：2006-10-31

申请号：US10683229

申请日：2003-10-10

申请人： Robert B. Douglas

发明人： Robert B. Douglas

IPC分类号： E04B1/00

CPC分类号： E04B1/0007 ,  B29C37/04 ,  B29C44/186 ,  B29C44/386 ,  B29C65/0681 ,  B29C65/08 ,  B29C65/18 ,  B29C65/20 ,  B29C65/40 ,  B29C65/4895 ,  B29C65/5071 ,  B29C65/5085 ,  B29C65/58 ,  B29C66/032 ,  B29C66/112 ,  B29C66/114 ,  B29C66/1142 ,  B29C66/1162 ,  B29C66/1222 ,  B29C66/1224 ,  B29C66/43 ,  B29C66/4326 ,  B29C66/4342 ,  B29C66/43421 ,  B29C66/5243 ,  B29C66/543 ,  B29C66/72523 ,  B29C66/8322 ,  B29L2024/006 ,  B29L2031/776 ,  E02D27/02 ,  E04B1/12 ,  E04C2/20 ,  E04C2/36

摘要： The present invention is a polymeric panel system and method for production and use thereof, enabling the rapid construction of a building foundation wall or other structure and in particular a below-grade foundation. The polymeric foundation system includes polymeric wall panels and other components suitable for withstanding lateral and end compression loads. The walls include two parallel faces separated by a series of webs or ribs, where the webs and faces of the wall panels may be formed of a similar polymer material such as polyvinylchloride (PVC). The wall panels and/or other components may be extruded so as to enable the rapid production of sections of wall panels, where the panels may be cut to length and then affixed to adjacent panels to form a foundation wall. The method of affixing adjacent panels may include welding, gluing or other techniques and may be performed on the job site or in a pre-fabrication facility. Furthermore, the wall panels may be co-extruded with an insulating material inserted in the voids between the parallel faces so as to provide improved thermal performance of the foundation as well.

摘要翻译： 本发明是一种用于生产和使用它的聚合物面板系统及其方法，能够快速构建建筑物基础墙壁或其它结构，特别是低级基础。 聚合物基础系统包括聚合物壁板和适于承受横向和末端压缩载荷的其它部件。 这些壁包括由一系列腹板或肋条分开的两个平行面，其中壁板的腹板和面可由类似的聚合物材料如聚氯乙烯（PVC）形成。 壁板和/或其他部件可以被挤压，以便能够快速地生产壁板的部分，其中面板可以被切割成长度，然后固定到相邻的面板上以形成基础壁。 固定相邻面板的方法可以包括焊接，胶合或其他技术，并且可以在作业现场或预制造设备中进行。 此外，壁板可以与插入平行面之间的空隙中的绝缘材料共挤出，以提供基础的改进的热性能。

公开(公告)号：US20040134162A1

公开(公告)日：2004-07-15

申请号：US10683229

申请日：2003-10-10

发明人： Robert B. Douglas

IPC分类号： E02D027/00 ,  E02D027/32

CPC分类号： E04B1/0007 ,  B29C37/04 ,  B29C44/186 ,  B29C44/386 ,  B29C65/0681 ,  B29C65/08 ,  B29C65/18 ,  B29C65/20 ,  B29C65/40 ,  B29C65/4895 ,  B29C65/5071 ,  B29C65/5085 ,  B29C65/58 ,  B29C66/032 ,  B29C66/112 ,  B29C66/114 ,  B29C66/1142 ,  B29C66/1162 ,  B29C66/1222 ,  B29C66/1224 ,  B29C66/43 ,  B29C66/4326 ,  B29C66/4342 ,  B29C66/43421 ,  B29C66/5243 ,  B29C66/543 ,  B29C66/72523 ,  B29C66/8322 ,  B29L2024/006 ,  B29L2031/776 ,  E02D27/02 ,  E04B1/12 ,  E04C2/20 ,  E04C2/36

摘要： The present invention is a polymeric panel system and method for production and use thereof, enabling the rapid construction of a building foundation wall or other structure and in particular a below-grade foundation. The polymeric foundation system includes polymeric wall panels and other components suitable for withstanding lateral and end compression loads. The walls include two parallel faces separated by a series of webs or ribs, where the webs and faces of the wall panels may be formed of a similar polymer material such as polyvinylchloride (PVC). The wall panels and/or other components may be extruded so as to enable the rapid production of sections of wall panels, where the panels may be cut to length and then affixed to adjacent panels to form a foundation wall. The method of affixing adjacent panels may include welding, gluing or other techniques and may be performed on the job site or in a pre-fabrication facility. Furthermore, the wall panels may be co-extruded with an insulating material inserted in the voids between the parallel faces so as to provide improved thermal performance of the foundation as well.

摘要翻译： 本发明是一种用于生产和使用它的聚合物面板系统及其方法，能够快速构建建筑物基础墙壁或其它结构，特别是低级基础。 聚合物基础系统包括聚合物壁板和适于承受横向和末端压缩载荷的其它部件。 这些壁包括由一系列腹板或肋条分开的两个平行面，其中壁板的腹板和面可由类似的聚合物材料如聚氯乙烯（PVC）形成。 壁板和/或其他部件可以被挤压，以便能够快速地生产壁板的部分，其中面板可以被切割成长度，然后固定到相邻的面板上以形成基础壁。 固定相邻面板的方法可以包括焊接，胶合或其他技术，并且可以在作业现场或预制造设备中进行。 此外，壁板可以与插入平行面之间的空隙中的绝缘材料共挤出，以提供基础的改进的热性能。

公开(公告)号：US06511619B1

公开(公告)日：2003-01-28

申请号：US09446811

申请日：1999-12-27

申请人： LeRoy Payne

发明人： LeRoy Payne

IPC分类号： B28B120

CPC分类号： B29C33/36 ,  B29C41/04 ,  B29C41/06 ,  B29C41/22 ,  B29C41/36 ,  B29C41/52 ,  B29C44/386 ,  B29C70/62 ,  B29C70/882 ,  B29C2791/001 ,  B29K2075/00 ,  B29K2105/0058 ,  B29K2105/04 ,  B29K2105/08 ,  B29K2105/251 ,  B29K2995/0008 ,  B29K2995/0018 ,  B29L2007/002 ,  B29L2031/10 ,  E04C2/205

摘要： A multiaxis rotational molding apparatus includes a support portion, a molding portion and a control portion. The support portion includes an upstanding arcuate frame section. The molding portion includes an upstanding arcuate mold supporting assembly disposed within and spaced from the arcuate frame section. A mold assembly includes separable mold sections forming a substantially enclosed mold cavity carried within the mold supporting assembly. The control portion includes drive assemblies arranged in a preselected configuration adjacent the arcuate frame section selectively energized in coordination with adjacent drive assemblies for movement of the mold supporting assembly in a selected profile. Programmable memory stores preselected operating parameters. Monitors sense operating information form control components. Circuitry transmits signals from the monitors to a coordinator comparing the operating information with operating parameters stored in the memory to control rotation of the mold supporting assembly in a preselected rotational profile.

摘要翻译： 多轴旋转成型设备包括支撑部分，模制部分和控制部分。 支撑部分包括直立的弓形框架部分。 模制部分包括设置在弓形框架部分内并与弓形框架部分间隔开的直立弓形模具支撑组件。 模具组件包括可分离的模具部分，其形成承载在模具支撑组件内的基本封闭的模腔。 控制部分包括驱动组件，驱动组件布置成邻近弓形框架部分的预选配置，与相邻的驱动组件协调地选择性地通电，以使模具支撑组件在选定的轮廓中移动。 可编程存储器存储预选的操作参数。 监控器感知操作信息表控件组件。 电路将来自监视器的信号传送到协调器，以将操作信息与存储在存储器中的操作参数进行比较，以控制模具支撑组件以预选旋转轮廓的旋转。

公开(公告)号：US5955013A

公开(公告)日：1999-09-21

申请号：US116157

申请日：1998-07-16

申请人： Vyacheslav S. Grinshpun ,  Byron Hulls ,  Kevin J. Spoo

发明人： Vyacheslav S. Grinshpun ,  Byron Hulls ,  Kevin J. Spoo

IPC分类号： B29C39/20 ,  B29C39/02 ,  B29C39/22 ,  B29C39/24 ,  B29C44/04 ,  B29C44/06 ,  B29C44/38 ,  B32B3/26

CPC分类号： B29C44/0461 ,  B29C44/04 ,  B29C44/386

摘要： A method for producing a foam-containing structure. In a first embodiment, a defoamer is applied to the inner surface of an impermeable carrier. A foamed resin is introduced inside the carrier and contacts the defoamer to form a liquid resin layer on the inner surface. The foamed resin and liquid resin layer are cured to produce a foamed resin inner core and a solid resin outer layer. In a second embodiment, a permeable carrier is covered with an impermeable release material. A defoamer is applied to the carrier. A foamed resin is introduced inside the carrier and contacts the defoamer to form a liquid resin layer impregnating the carrier. The foamed resin and liquid resin layer are cured to produce a foamed resin inner core, the carrier as a facer material, and a solid resin layer impregnating the carrier. In a third embodiment, a defoamer and a catalyst are applied to a permeable carrier. A foamed resin is introduced inside the carrier and contacts the defoamer to form a liquid resin layer impregnating the carrier. At least a portion of the liquid resin layer contacts the catalyst and cures into a solid resin layer. The foamed resin and any uncured portion of the liquid resin layer are cured to produce a foamed resin inner core, the carrier as a facer material, and a solid resin layer impregnating the carrier.

摘要翻译： 一种含泡沫结构体的制造方法。 在第一实施例中，将消泡剂施加到不可渗透的载体的内表面。 在载体内引入发泡树脂，与消泡剂接触，在内表面形成液态树脂层。 将发泡树脂和液体树脂层固化，制成发泡树脂内芯和固体树脂外层。 在第二实施例中，可透过的载体被不渗透的释放材料覆盖。 将消泡剂应用于载体。 在载体内引入发泡树脂并与消泡剂接触以形成浸渍载体的液态树脂层。 将发泡树脂和液态树脂层固化，制成发泡树脂内芯，作为面材的载体和浸渍载体的固体树脂层。 在第三个实施方案中，将消泡剂和催化剂施加到可渗透载体上。 在载体内引入发泡树脂并与消泡剂接触以形成浸渍载体的液态树脂层。 液体树脂层的至少一部分与催化剂接触并固化成固体树脂层。 将发泡树脂和液态树脂层的任何未固化部分固化，制成发泡树脂内芯，作为面材的载体和浸渍载体的固体树脂层。

公开(公告)号：US5678878A

公开(公告)日：1997-10-21

申请号：US517839

申请日：1995-08-20

申请人： Rickey Dale Clark

发明人： Rickey Dale Clark

IPC分类号： B60J11/00 ,  B60R13/08 ,  B60J1/20

CPC分类号： B29C44/386 ,  B60J11/08 ,  B60R13/0815

摘要： Heat blocker system and methods are provided for preventing heat flow into the passenger compartment (118) of a vehicle (10) to reduce a heat buildup therein. A hole (12) may be formed in the door jamb region (16) or other convenient place that is not visible. A tubular insertion member (66) may then be inserted through the hole (12) to an exterior panel cavity (26). Insulation material (68), such as liquid polyurethane resin or other suitable materials, is injected into the panel cavity (26) and allowed to expand and harden. The hole (12) is then anodized or otherwise cleaned. A plug (62 or 64) may be used to cover the hole (12). The type of plug chosen depends on the location of the hole. A heat reflective cover (110) is secured on the exterior surface (112) of the windshield (114) to prevent heat from entering through the windshield (114). The cover (110) has a heat reflective coating (116) such as a metallic silver coating. Cover (110) is secured in place with strips of hook and loop fasteners commercially available under the name of VELCRO.RTM. (120) that can be positioned for each individual vehicle (10). Cover (110) is then locked into position by closing the doors (132 and 134) over the wing flaps (122 and 126). Cover (110) is separated from the windshield (114) to provide a gap (A) between the windshield (114) and the cover (110).

摘要翻译： 提供了热阻器系统和方法，用于防止热量进入车辆（10）的乘客舱（118）以减少其中的积热。 可以在门边框区域（16）或不可见的其他方便的地方形成孔（12）。 然后可以将管状插入构件（66）穿过孔（12）插入外部面板空腔（26）。 将诸如液体聚氨酯树脂或其它合适材料的绝缘材料（68）注射到面板空腔（26）中并使其膨胀和硬化。 然后将孔（12）进行阳极氧化或以其它方式清洁。 可以使用插头（62或64）来覆盖孔（12）。 选择的插头类型取决于孔的位置。 热反射罩（110）固定在挡风玻璃（114）的外表面（112）上，以防止热量通过挡风玻璃（114）进入。 盖（110）具有诸如金属银涂层的热反射涂层（116）。 盖（110）被固定就位，其中可以以可以为每个单独的车辆（10）定位的VELCRO TM（120）的商业名称的钩和环紧固件的条带。 然后通过关闭翼片（122和126）上的门（132和134）将盖（110）锁定到位。 盖（110）与挡风玻璃（114）分离，以在挡风玻璃（114）和盖（110）之间提供间隙（A）。

公开(公告)号：US5238379A

公开(公告)日：1993-08-24

申请号：US950169

申请日：1992-09-24

申请人： LeRoy Payne

发明人： LeRoy Payne

IPC分类号： B29B7/74 ,  B29C33/36 ,  B29C41/04 ,  B29C41/22 ,  B29C41/36 ,  B29C41/52 ,  B29C44/38 ,  B29C70/62 ,  B29C70/88 ,  E04C2/20

CPC分类号： E04C2/205 ,  B29B7/7476 ,  B29C33/36 ,  B29C41/04 ,  B29C41/22 ,  B29C41/36 ,  B29C41/52 ,  B29C44/386 ,  B29C70/62 ,  B29C70/882 ,  B29C2791/001 ,  B29K2075/00 ,  B29K2105/0058 ,  B29K2105/04 ,  B29K2105/08 ,  B29K2105/251 ,  B29K2995/0008 ,  B29K2995/0018 ,  B29L2007/002 ,  B29L2031/10

摘要： Mobile structural unit molding and assembling apparatus includes a support portion, a raw material supplying portion, a molding portion, a unit transferring portion and a control portion. The support portion includes at least one base section with a wheeled carriage. The raw material supplying portion includes a plurality of reservoirs disposed on the base section. The molding portion includes at least one rotatable mold assembly disposed on the base section including at least two separable mold sections. A mixing chamber adjacent the mold assembly connects with raw material reservoirs through independent conduits. The unit transferring portion includes a tiltable unit positioning assembly selectively movable with respect to the molding portion. The control portion includes a programmable memory, a coordinator, sensors, actuators, a unit orienter and circuitry therefor. A continuous structural unit molding and assembling method includes the steps of flowing a freshly formed resin forming mixture over all surfaces of a mold cavity by multiaxis rotation to form a structural unit, conveying the unit not fully cured, orienting the unit in an inclined orientation, and assembling it with previously positioned units, and the resulting structure.

摘要翻译： 移动结构单元成型和组装设备包括支撑部分，原料供应部分，模制部分，单元转移部分和控制部分。 支撑部分包括至少一个具有轮式滑架的基部。 原料供给部分包括设置在基部上的多个储存器。 模制部分包括设置在基部上的至少一个可旋转的模具组件，其包括至少两个可分离的模具部分。 与模具组件相邻的混合室通过独立的管道与原料储存器连接。 单元传送部分包括可相对于模制部分选择性地移动的可倾斜单元定位组件。 控制部分包括可编程存储器，协调器，传感器，致动器，单元定向器及其电路。 连续的结构单元成型和组装方法包括以下步骤：通过多轴旋转将新形成的树脂形成混合物流过模腔的所有表面，以形成结构单元，输送单元未完全固化，将单元倾斜定向， 并将其与先前定位的单元组装，以及所得到的结构。

公开(公告)号：US5188845A

公开(公告)日：1993-02-23

申请号：US707656

申请日：1991-05-30

申请人： LeRoy Payne

发明人： LeRoy Payne

IPC分类号： B29B7/74 ,  B29C33/36 ,  B29C41/04 ,  B29C41/22 ,  B29C41/36 ,  B29C41/52 ,  B29C44/38 ,  B29C70/62 ,  B29C70/88 ,  E04C2/20

CPC分类号： B29B7/7476 ,  B29C33/36 ,  B29C41/04 ,  B29C41/22 ,  B29C41/36 ,  B29C41/52 ,  B29C44/386 ,  B29C70/62 ,  B29C70/882 ,  E04C2/205 ,  B29C2791/001 ,  B29K2075/00 ,  B29K2105/0058 ,  B29K2105/04 ,  B29K2105/08 ,  B29K2105/251 ,  B29K2995/0008 ,  B29K2995/0018 ,  B29L2007/002 ,  B29L2031/10

摘要： Multiaxis rotational molding apparatus includes a raw material supplying portion including a plurality of reservoirs connected independently with a mixing portion through conduits. A supporting portion includes a plurality of frame members disposed between upstanding end sections and rotatably supported thereon. A molding portion rotatably supported within the frame members includes at least one rotatable mold assembly with at least two separable mold sections. The mold sections include at least two optical fiber elements extending through the mold sections with one end of each optical fiber element terminating at a mold cavity forming surface of a mold section and an opposite end of each optical fiber element terminating at a remote second surface thereof. A signal generator disposed adjacent a remote surface end of one optical fiber element and a signal sensor disposed adjacent a remote surface end of another optical fiber element. A control portion includes circuitry transmitting signals from the sensor for comparison with programmable memory to control mold assembly frame rotators in a preselected multiaxis mold rotational profile. Also, a method of forming structures, particularly mold sections, with the above apparatus.

摘要翻译： 多轴旋转成型装置包括原料供给部，其包括通过管道独立地与混合部连接的多个储存器。 支撑部分包括设置在直立端部之间并可旋转地支撑在其上的多个框架构件。 可旋转地支撑在框架构件内的成型部分包括至少一个具有至少两个可分离模具部分的可旋转模具组件。 模具部分包括延伸穿过模具部分的至少两个光纤元件，每个光纤元件的一端终止于模具部分的模腔形成表面，并且每个光纤元件的相对端终止于其远端第二表面 。 设置在一个光纤元件的远端表面附近的信号发生器和邻近另一光纤元件的远端表面端设置的信号传感器。 控制部分包括传输来自传感器的信号的电路，用于与可编程存储器进行比较，以控制预选的多轴模旋转轮廓中的模具组装框架旋转器。 另外，用上述装置形成结构，特别是模具部分的方法。

公开(公告)号：US5011636A

公开(公告)日：1991-04-30

申请号：US495621

申请日：1990-03-19

申请人： LeRoy Payne

发明人： LeRoy Payne

IPC分类号： B29B7/74 ,  B29C33/36 ,  B29C41/04 ,  B29C41/22 ,  B29C41/36 ,  B29C41/52 ,  B29C44/38 ,  B29C70/62 ,  B29C70/88 ,  E04C2/20

CPC分类号： B29C41/22 ,  B29B7/7476 ,  B29C33/36 ,  B29C41/04 ,  B29C41/36 ,  B29C41/52 ,  B29C44/386 ,  B29C70/62 ,  B29C70/882 ,  E04C2/205 ,  B29C2791/001 ,  B29K2075/00 ,  B29K2105/0058 ,  B29K2105/04 ,  B29K2105/08 ,  B29K2105/251 ,  B29K2995/0008 ,  B29K2995/0018 ,  B29L2007/002 ,  B29L2031/10 ,  Y10T428/17 ,  Y10T428/249989 ,  Y10T428/249991

摘要： An integrally molded plastic structural unit includes spaced support members joined by a web section disposed therebetween, each of the support members including spaced face sections and an intermediate section therebetween. Each face section includes a stressed hard outer skin. The intermediate section includes a peripheral frame section of high density. The web section includes high density connector members extending between adjoining face sections of the spaced support members. Each of the support members includes mateable sections along at least two edges thereof, with each of the mateable sections including at least five alternating raised and recessed areas forming an asymmetrical pattern along the length of each mateable section. The pattern is the same or a reverse pattern thereof along each mateable section of the same unit and of adjacent units with which it will be assembled. The mateable sections extend beyond the face members or are recessed below the face members on the edges of the unit a substantially equal distance. Also, a method of molding the structural unit.

摘要翻译： 整体模制的塑料结构单元包括由设置在其间的腹板部分连接的间隔开的支撑构件，每个支撑构件包括间隔开的面部分和其间的中间部分。 每个脸部部分都包括一个强硬的外皮。 中间部分包括高密度的周边框架部分。 腹板部分包括在间隔开的支撑构件的相邻面部之间延伸的高密度连接器构件。 每个支撑构件包括沿其至少两个边缘的可配对部分，每个可配对部分包括沿着每个可配对部分的长度形成不对称图案的至少五个交替的凸起和凹陷区域。 该图案与同一单元的每个可配对部分以及与其组装的相邻单元相同或相反的图案。 可匹配部分延伸超过面部构件，或者在单元的边缘上的面部构件的下方凹入基本相等的距离。 而且，也是一种模制结构单元的方法。

公开(公告)号：US4601864A

公开(公告)日：1986-07-22

申请号：US610493

申请日：1984-05-15

申请人： Nicholas C. Vreenegoor

发明人： Nicholas C. Vreenegoor

IPC分类号： B29C39/00 ,  B29C39/24 ,  B29C44/28 ,  B29C44/30 ,  B29C44/38 ,  B29C44/56 ,  B29C44/60 ,  B29K105/04 ,  B29L7/00 ,  B29C67/22 ,  B29C39/42

CPC分类号： B29C44/5609 ,  B29C44/3402 ,  B29C44/386 ,  B29C44/60 ,  Y10S264/84 ,  Y10S425/06

摘要： In the production of polymeric foam in particular polyurethane foam slabstock, a mixture of foam reactants is allowed to expand in a closed mould while substantially atmospheric pressure is maintained above the upper surface of the foam. After expansion is completed, air is supplied to the foam upper surface and noxious gases in the foam are removed through one or more apertures in the lower region of the mould. Preferably, the air supplied is dry. Removed gases may be collected for re-cycling. Air may be supplied during foam expansion. Various mould aperture arrangements and means for progressively covering the mould are described.