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公开(公告)号:US20210313223A1
公开(公告)日:2021-10-07
申请号:US16837968
申请日:2020-04-01
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Hsin-Yen Huang , Hai-Ching Chen , Shau-Lin Shue
IPC: H01L21/768 , H01L21/02 , H01L21/306 , H01L21/311
Abstract: Integrated circuit devices and methods of forming the same are provided. A method according to the present disclosure includes providing a workpiece including a semiconductor substrate, a first ILD layer over the semiconductor substrate, and a first metal feature in the first ILD layer; depositing a second metal feature over the workpiece such that the second metal feature is electrically coupled to the first metal feature; patterning the second metal feature to form a first trench adjacent to the first metal feature; depositing a blocking layer over the workpiece, wherein the blocking layer selectively attaches to the first ILD layer; depositing a barrier layer over the workpiece, wherein the barrier layer selectively forms over the second metal feature relative to the first ILD layer; and depositing a second ILD layer over the workpiece.
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公开(公告)号:US20210265208A1
公开(公告)日:2021-08-26
申请号:US17314877
申请日:2021-05-07
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Tai-I Yang , Yu-Chieh Liao , Chia-Tien Wu , Hsin-Ping Chen , Hai-Ching Chen , Shau-Lin Shue
IPC: H01L21/768 , H01L21/311 , H01L21/3213 , H01L23/532 , H01L23/522 , H01L21/3105
Abstract: The present disclosure provides a method of forming an integrated circuit structure. The method includes depositing a first metal layer on a semiconductor substrate; forming a hard mask on the first metal layer; patterning the first metal layer to form first metal features using the hard mask as an etch mask; depositing a dielectric layer of a first dielectric material on the first metal features and in gaps among the first metal features; performing a chemical mechanical polishing (CMP) process to both the dielectric layer and the hard mask; removing the hard mask, thereby having portions of the dielectric layer extruded above the metal features; forming an inter-layer dielectric (ILD) layer of the second dielectric material different from the first dielectric material; and patterning the ILD layer to form openings that expose the first metal features and are constrained to be self-aligned with the first metal features by the extruded portions of the first dielectric layer.
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公开(公告)号:US20210233834A1
公开(公告)日:2021-07-29
申请号:US16752158
申请日:2020-01-24
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Hsin-Ping Chen , Ming-Han Lee , Shau-Lin Shue
IPC: H01L23/48 , H01L23/522 , H01L29/78 , H01L23/482 , H01L23/535 , H01L23/00 , H01L21/768 , H01L21/8234
Abstract: A structure includes a first substrate having a front side and a back side and a second substrate having a front side and a back side, wherein the back side of the second substrate is attached to the back side of the first substrate. The structure further includes a device layer over the front side of the second substrate; a first conductor going through a semiconductor layer in the second substrate; and a conductive connection that connects the first conductor to a conductive feature in the device layer.
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公开(公告)号:US11075113B2
公开(公告)日:2021-07-27
申请号:US16270057
申请日:2019-02-07
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Shao-Kuan Lee , Cheng-Chin Lee , Hsin-Yen Huang , Hai-Ching Chen , Shau-Lin Shue
IPC: H01L21/76 , H01L21/28 , H01L21/768 , H01L23/528 , H01L23/522 , H01L23/532 , H01L21/02 , H01L21/285 , H01L21/321
Abstract: A method and structure for forming an enhanced metal capping layer includes forming a portion of a multi-level metal interconnect network over a substrate. In some embodiments, the portion of the multi-level metal interconnect network includes a plurality of metal regions. In some cases, a dielectric region is disposed between each of the plurality of metal regions. By way of example, a metal capping layer may be deposited over each of the plurality of metal regions. Thereafter, in some embodiments, a self-assembled monolayer (SAM) may be deposited, where the SAM forms selectively on the metal capping layer, while the dielectric region is substantially free of the SAM. In various examples, after selectively forming the SAM on the metal capping layer, a thermal process may be performed, where the SAM prevents diffusion of the metal capping layer during the thermal process.
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公开(公告)号:US20210082814A1
公开(公告)日:2021-03-18
申请号:US16571825
申请日:2019-09-16
Inventor: Shao-Kuan Lee , Cheng-Chin Lee , Hsin-Yen Huang , Hai-Ching Chen , Shau-Lin Shue
IPC: H01L23/528 , H01L21/3213 , H01L21/768 , H01L23/522
Abstract: A method for forming an interconnect structure is provided. The method for forming the interconnect structure includes forming a first dielectric layer over a substrate, forming a first conductive feature through the first dielectric layer, forming a first blocking layer on the first conductive feature, forming a first etching stop layer over the first dielectric layer and exposing the first blocking layer, removing at least a portion of the first blocking layer, forming a first metal bulk layer over the first etching stop layer and the first conductive feature, and etching the first metal bulk layer to form a second conductive feature electrically connected to the first conductive feature.
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公开(公告)号:US10676351B2
公开(公告)日:2020-06-09
申请号:US16009668
申请日:2018-06-15
Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Inventor: Hsin-Ping Chen , Carlos H. Diaz , Ken-Ichi Goto , Shau-Lin Shue , Tai-I Yang
Abstract: A NEMS device structure and a method for forming the same are provided. The NEMS device structure includes a substrate and an interconnect structure formed over the substrate. The NEMS device structure includes a dielectric layer formed over the interconnect structure and a beam structure formed in and over the dielectric layer, wherein the beam structure includes a plurality of strip structures. The NEMS device structure includes a cap structure formed over the dielectric layer and the beam structure and a cavity formed between the beam structure and the cap structure.
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公开(公告)号:US10535559B2
公开(公告)日:2020-01-14
申请号:US16399273
申请日:2019-04-30
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Shin-Yi Yang , Ming-Han Lee , Shau-Lin Shue
IPC: H01L21/768 , H01L23/532
Abstract: The present disclosure relates to a semiconductor device and a manufacturing method, and more particularly to a semiconductor interconnect structure incorporating a graphene barrier layer. The present disclosure provides a method of forming a graphene barrier layer on select surfaces using a self-assembly monolayer (SAM). The SAM layer can be selectively formed on dielectric surfaces and annealed to form thin graphene barrier layers. The thickness of the graphene barrier layers can be selected by choosing different alkyl groups of the SAM layer.
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公开(公告)号:US10534273B2
公开(公告)日:2020-01-14
申请号:US15586881
申请日:2017-05-04
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Tai-I Yang , Wei-Chen Chu , Hsiang-Wei Liu , Shau-Lin Shue , Li-Lin Su , Yung-Hsu Wu
IPC: G03F7/20 , H01L21/768 , G03F7/004 , G03F7/00 , G03F7/09
Abstract: Photolithography overlay errors are a source of patterning defects, which contribute to low wafer yield. An interconnect formation process that employs a patterning photolithography/etch process with self-aligned interconnects is disclosed herein. The interconnection formation process, among other things, improves a photolithography overlay (OVL) margin since alignment is accomplished on a wider pattern. In addition, the patterning photolithography/etch process supports multi-metal gap fill and low-k dielectric formation with voids.
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69.
公开(公告)号:US20200006060A1
公开(公告)日:2020-01-02
申请号:US16171436
申请日:2018-10-26
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Shao-Kuan Lee , Hsin-Yen Huang , Yung-Hsu Wu , Cheng-Chin Lee , Hai-Ching Chen , Shau-Lin Shue
IPC: H01L21/02 , H01L21/768 , H01L23/522
Abstract: A structure is provided that includes a first conductive component and a first interlayer dielectric (ILD) that surrounds the first conductive component. A self-assembly layer is formed on the first conductive component but not on the first ILD. A first dielectric layer is formed over the first ILD but not over the first conductive component. A second ILD is formed over the first conductive component and over the first ILD. An opening is etched in the second ILD. The opening is at least partially aligned with the first conductive component. The first dielectric layer protects portions of the first ILD located therebelow from being etched. The opening is filled with a conductive material to form a second conductive component in the opening.
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公开(公告)号:US10319632B2
公开(公告)日:2019-06-11
申请号:US15675498
申请日:2017-08-11
Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.
Inventor: Shin-Yi Yang , Ming-Han Lee , Shau-Lin Shue
IPC: H01L21/768 , H01L23/532
Abstract: The present disclosure relates to a semiconductor device and a manufacturing method, and more particularly to a semiconductor interconnect structure incorporating a graphene barrier layer. The present disclosure provides a method of forming a graphene barrier layer on select surfaces using a self-assembly monolayer (SAM). The SAM layer can be selectively formed on dielectric surfaces and annealed to form thin graphene barrier layers. The thickness of the graphene barrier layers can be selected by choosing different alkyl groups of the SAM layer.
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