METHOD FOR MAKING EMBEDDED HYDROGEL CONTACT LENSES

    公开(公告)号:US20230357478A1

    公开(公告)日:2023-11-09

    申请号:US18313489

    申请日:2023-05-08

    Applicant: Alcon Inc.

    CPC classification number: C08F283/124

    Abstract: A method for producing embedded hydrogel contact lenses comprises at least the following steps: depositing a small drop of a viscous lens-forming composition in the center of a female lens mold half; placing a preformed insert on top of the small drop precisely in the center of the female lens mold half so that the insert is held by capillary forces due to the presence of a thin layer of the viscous lens-forming composition between the insert and the molding surface of the female lens mold half; dosing an amount of another less viscous lens-forming composition on top of the insert to immerse the insert in the female lens mold half; closing tightly a male lens mold half onto the top of the female lens mold half halves to form a molding assembly; curing both the lens-forming compositions in the molding assembly to form an embedded hydrogel lens precursor.

    METHOD FOR MAKING EMBEDDED HYDROGEL CONTACT LENSES

    公开(公告)号:US20230339149A1

    公开(公告)日:2023-10-26

    申请号:US18306637

    申请日:2023-04-25

    Applicant: Alcon Inc.

    Abstract: A method for producing embedded hydrogel contact lenses comprises at least the following steps: obtaining an insert made of a crosslinked polymeric material comprising iniferter moieties covalently attached thereto; placing the insert in a female lens mold half; dosing an amount of a lens-forming composition to immerse the insert in the female lens mold half; closing tightly a male lens mold half onto the top of the female lens mold half halves to form a molding assembly; curing the lens-forming composition in the molding assembly to form an embedded hydrogel lens precursor which comprises a bulk hydrogel material formed the lens-forming composition and the insert that is embedded therein and covalently linked to the bulk hydrogel material.

    Method for making opaque colored silicone hydrogel contact lenses

    公开(公告)号:US11584097B2

    公开(公告)日:2023-02-21

    申请号:US16884512

    申请日:2020-05-27

    Applicant: Alcon Inc.

    Abstract: The invention provides a thermal cast-molding method for producing colored silicone hydrogel contact lenses. The method of the invention comprises: (1) forming, on a molding surface of a mold, a transferable colored polymeric composite film which comprises or consists essentially of a first polymeric film, a second polymeric film and a cured colored image encapsulated therewithin; (2) dispensing a silicone hydrogel lens formulation into the lens-forming cavity of the mold; and (4) thermally curing the third polymerizable composition within the lens-forming cavity for at least about 40 minutes to form the colored silicone hydrogel contact lens, whereby the transferable, colored, and polymeric composite film detaches from the first or second molding surface and becomes integral with the body of the silicone hydrogel contact lens.

    Method for producing photochromic contact lenses

    公开(公告)号:US11542353B2

    公开(公告)日:2023-01-03

    申请号:US16872628

    申请日:2020-05-12

    Applicant: Alcon Inc.

    Abstract: The invention provides a method for producing photochromic silicone hydrogel (SiHy) contact lenses based on thermal cast-molding technology in a relatively efficient and consistent manner. The method is characterized by selecting a high radical-reactive hydrophilic acrylic monomer while eliminating any low radical-reactive hydrophilic N-vinyl amide monomer in a lens formulation (polymerizable composition), by selecting a weight ratio of low-radical-reactive hydrophilic N-vinyl amide monomer to a high radical-reactive hydrophilic acrylic monomer in a lens formulation if the low radical-reactive hydrophilic N-vinyl amide monomer is needed, and/or by using a relatively high temperature thermal initiator in a lens formulation, to control the lens properties (e.g., water content, elastic modulus, etc.) and lens processability (capability of dry-delensing from molds) of thermally cast-molded SiHy contact lenses while minimizing loss in photochromic ability of resultant SiHy contact lenses.

    Method for preparing silicone hydrogels

    公开(公告)号:US11433629B2

    公开(公告)日:2022-09-06

    申请号:US16429776

    申请日:2019-06-03

    Applicant: Alcon Inc.

    Abstract: The invention provides a contact lens manufacturing method for cast-molding of silicone hydrogel contact lenses having enhanced oxygen permeability without adversely affecting desirable lens mechanical properties (e.g., modulus). A method of the invention comprises adding a small amount of a radical scavenger (e.g., H-TEMPO) in a polymerizable composition for cast-molding of SiHy contact lenses) to provide the resultant polymerizable composition with a bi-phase curing profile at a curing temperature of from about 45° C. to about 100° C. With such a bi-phase curing profile, the resultant polymerizable composition can be thermally cured at the curing temperature to form a SiHy contact lens having an oxygen permeability higher than that for a polymerizable composition having the substantially identical composition excepting being free of any radical scavenger.

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