摘要:
A process for the combined production of ammonia and urea of the type comprising an ammonia synthesis reactor (2), a urea synthesis reactor (5) and a urea recovery section (21) stands out for the fact of submitting at least a part of a flow comprising carbamate in aqueous solution coming from the urea recovery section (21) to a partial decomposition treatment, to obtain a flow comprising ammonia and carbon dioxide in vapor phase and a flow comprising diluted carbamate in aqueous solution, which is fed together with a gas flow comprising hydrogen, nitrogen and carbon dioxide, preferably obtained by hydrocarbons steam reforming, and a flow comprising ammonia coming from the ammonia synthesis reactor (2) to a carbamate synthesis section (3), where ammonia and carbon dioxide are caused to react, to obtain a flow comprising carbamate in aqueous solution and a gas flow comprising hydrogen and nitrogen. The flow comprising carbamate in aqueous solution is then sent to the urea synthesis reactor (5), while the gas flow comprising hydrogen and nitrogen is sent to the ammonia synthesis reactor (2).
摘要:
An integrated ammonia/urea process and a plant for carrying out the same. The process comprises recycling a high pressure purge stream made up mostly of air from the urea synthesis cycle to the autothermal reformer in a syngas production unit of the ammonia process. In such a manner, compression energy required for ammonia synthesis can be reduced since a portion of the high pressure air feed to the autothermal reactor is supplied by the urea purge stream recycle. In addition, the equipment needed to clean up the urea purge stream is largely eliminated.
摘要:
An improved process for the removal of urea, ammonia, and carbon dioxide from process condensate derived from coupled urea and ammonia syntheses by hydrolysis of urea and desorption of ammonia and carbon dioxide. Process condensate poor with respect to ammonia is treated at a pressure of between about 15 and 42 bar and a temperature of between about 200.degree. C. and 320.degree. C. in a reaction column with steam to form a gas mixture containing ammonia, carbon dioxide, and water vapor, and an aqueous liquid virtually free of urea, ammonia, and carbon dioxide.
摘要:
An improvement of the SNAM ammonia-stripper integrated urea process is disclosed, wherein a gaseous stream obtained by decomposing hydrocarbons is fed to an adiabatic ammonia stripper placed downstream of a carbamate decomposer, the adiabatic stripper also receiving a solution of urea which is rich in ammonia coming from the carbamate decomposer. The thus enriched gaseous stream (NH.sub.3, CO.sub.2, H.sub.2 O) is processed in a CO.sub.2 -absorber (or carbamate reactor) and the process proceeds in the urea synthesis reactor. Recycling and recovery loops are provided between the several reaction and/or decomposing units. Surprisingly, enough, the stripping on NH.sub.3 and CO.sub.2 takes place adiabatically and the drop of the CO.sub.2 partial pressure in the stream fed to the carbamate reactor has no bearing on the efficiency of the carbamate conversion which, according to the current technical teachings, requires an increase of the CO.sub.2 partial pressure.
摘要:
A process and plant for the co-production of methanol and ammonia together with urea production from a hydrocarbon feed without venting to the atmosphere carbon dioxide captured from the methanol or ammonia synthesis gas and without using expensive air separation units and water gas shift. Carbon dioxide is removed from flue gas from reforming section and used to convert partially or fully all ammonia into urea.
摘要:
A process for the production of formaldehyde-stabilised urea is described comprising the steps of: (a) generating a synthesis gas comprising hydrogen, nitrogen, carbon monoxide, carbon dioxide and steam in a synthesis gas generation unit, (b) subjecting the synthesis gas to one or more stages of water-gas shift in one or more water-gas shift reactors to form a shifted gas; (c) recovering carbon dioxide from the shifted gas in a carbon dioxide removal unit to form a carbon dioxide-depleted synthesis gas; (d) synthesising methanol from the carbon dioxide-depleted synthesis gas in a methanol synthesis unit and recovering the methanol and a methanol synthesis off-gas comprising nitrogen, hydrogen and residual carbon monoxide; (e) subjecting at least a portion of the recovered methanol to oxidation with air in a formaldehyde production unit; (f) subjecting the methanol synthesis off-gas to methanation in a methanation reactor containing a methanation catalyst to form an ammonia synthesis gas; (g) synthesising ammonia from the ammonia synthesis gas in an ammonia production unit and recovering the ammonia; (h) reacting a portion of the ammonia and at least a portion of the recovered carbon dioxide stream in a urea production unit to form a urea stream; and (i) stabilising the urea by mixing the urea stream and a stabiliser prepared using formaldehyde recovered from the formaldehyde production unit, wherein a portion of the synthesis gas generated by the synthesis gas generation unit by-passes either the one or more water-gas shift reactors; the carbon dioxide removal unit; or the one or more water-gas shift reactors and the carbon dioxide removal unit.
摘要:
A method for producing urea. A methane-containing feed gas stream is reacted with oxygen by partial oxidation to form a synthesis gas stream containing hydrogen and carbon monoxide. The carbon monoxide is reacted with water in a water gas-shift reaction to form carbon dioxide and hydrogen. The synthesis gas stream is separated into a first synthesis gas substream a second synthesis gas substream. The first synthesis gas substream is subjected to pressure-swing adsorption to separate hydrogen and the second synthesis gas substream is subjected to temperature-swing adsorption to separate carbon dioxide. The separated is reacted with nitrogen to form ammonia and the ammonia is reacted with the carbon dioxide to form urea.
摘要:
A method for synthesizing ammonia for agricultural fertilizers employs water (H2O) as the source of hydrogen (H2) in ammonia (NH3) synthesis, and gathers carbon monoxide (CO) as a limiting reagent for combining in a WGS (Water-Gas-Shift) reaction for producing hydrogen. The WGS reaction employs CO with the water to produce Carbon Dioxide (CO2) and H2, consuming undesirable CO from other industrial applications. A by-product of the process includes generating 1.5 mole of CO2 for each mole of ammonia synthesized. An intermediate step consumes 3 moles of hydrogen for each mole of Nitrogen (N2). The use of methane gas is avoided as the process employs CO and the WGS reaction as an exclusive source of H2 without introducing methane (CH4). A downstream synthesis of ammonia can be done through a fuel cell to produce electricity for the ammonia synthesis for further sustainability.
摘要:
Method for the production of ammonia, and optionally urea, from a flue gas effluent from an oxy-fired process, wherein the production of ammonia and optionally urea includes a net power production. Also provided is a method to effect cooling in an oxy-fired process with air separation unit exit gases utilizing either closed or open cooling loop cycles.
摘要:
A modular system and method for producing urea from bio-mass includes means and steps for “homogenizing” a biomass feedstock stream having components with different bulk density BTU content into a stream having a consistent bulk density BTU content. The steps include cleaning the incoming bio-mass feedstock stream to remove non-organic matter, blending the cleaned bio-mass feedstock stream to obtain a homogeneous blend having a consistent bulk density BTU content, and milling the homogeneous blend bio-mass feedstock stream to a predetermined size no greater than 12 mm.