摘要:
A method for continuously mixing a borehole fluid such as cement includes using a measurement of the solid fraction of a cement slurry as it is being mixed to determine the ratio of the solid and liquid components to be added to the slurry. A system for mixing the includes a liquid material (water) supply including a flow meter; a solid material (cement) supply; a mixer which receives the liquid and solid materials and includes an output for delivering materials from the mixer to a delivery system; a device for measuring the amount of material in the mixer; and a flow meter in the output; wherein measurements from the flow meters and the device for measuring the amount of material in the mixer are used to control the amount of solid and/or liquid material added to the mixer.
摘要:
An apparatus and process for the continuous preparation of a mixture of two or more fluids, such as paints, enamels and dyes, to produce a resulting fluid having desired pre-defined physical properties, such as a particular color, opacity, hue, saturation, luminosity, density and/or viscosity, with automatic adjustment of the physical characteristics of the resulting fluid mixture. The apparatus comprises storage devices, a mixer, a fluid supply device, a detector, and a control device. The control device is adapted to receive a signal from the detector, the signal representing the detected physical characteristic of a fluid supplied by the fluid supply device, and to compare the detected physical characteristic with a desired physical characteristic of the fluid. Depending on the comparison between detected and desired physical characteristics, a fluid supply control signal is sent to the fluid supply device which varies the proportion of each component of the fluid supplied to the mixer, until the detected physical characteristic is substantially the same as the desired physical characteristic.
摘要:
A cement mixing and slurry density control system utilizes an improved eductor mixer for particular use in a cementing process for an oil or gas well.
摘要:
An automatic cementing system and method are disclosed for precisely controlling the density of a slurry during a continuously mixed cement application. The system includes an input water line and a dry cement hopper for supplying water and dry cement, respectively, to a mixing chamber. The mixing chamber includes two chambers, Chamber A and Chamber B, for thoroughly mixing the water and cement together to form a cement slurry. Chamber B includes a level sensor for measuring the change in slurry level. The input line includes a pump for supplying the water to the mixing chamber, and a flow meter for measuring the rate at which the water is supplied. Similarly, the hopper includes a rotary valve for regulating the rate at which the dry cement is supplied to the mixing chamber and a speed sensor for measuring the speed of the rotary valve. A discharge line with a discharge pump and a discharge flow meter receives and discharges cement slurry. A recirculation line is included for density control during initialization. A system controller receives operational parameters from the operator, including desired slurry density, mix water density and dry cement density. Once the rate of the input pump is set, the controller monitors the output from the level sensor in Chamber B and adjusts the rotary valve until the level of slurry in Chamber B is constant. At that time, the amount of water leaving the system as slurry is calculated by the controller, and the controller then sets the rate of the input pump based upon this calculation.
摘要:
An automated density and chemical controller automatically controls the density and chemical proportions of a slurry that is injected into a well during a well fracturing operation to produce a slurry with a desired density. The automated controller automatically controls the addition of a proppant to water based on the parameters of the fracturing operation, the incoming flow of water into a blender tub, the incoming flow rate of chemicals, and the performance characteristics of the mechanism used to deliver the proppant. The automated density controller also measures the flow of the slurry discharged from the blender tub and calculates the actual density of the slurry. After comparing the calculated actual density with the desired density, the automated density controller calculates a correction factor and recalibrates the performance characteristics of the proppant delivery mechanism. The automated density controller also includes a densiometer for measuring the actual density of the slurry. The actual density measured by the densiometer is compared with the calculated actual density to provide an indication of whether the controller is operating correctly.
摘要:
An automatic mixture control apparatus includes a micro-computer-based data acquisition and control device which responds in real time to flowmeter and densimeter signals to control water inlet and bulk cement valves so that a cement slurry is produced at the desired rate and density. The data acquisition and control device is programmed to provide means for computing desired positions for the valves and for computing corrections for the positions. A related automatic mixture control method is also disclosed.
摘要:
A system and method is described that provides for proppant to be blended into a liquefied gas fluid stream with an eductor to produce a proppant slurry which is effectively controlled by the use of a control valve system and associated PLC controller. This system ensures allowing for operation of the system at various static pressures and keeps the proppant completely fluidized throughout the fracing operation.
摘要:
Disclosed is a method for preparing a stable fluid mixture by mixing hydrophilic and hydrophobic substances using ultrasound wherein homogeneous dispersion and mixing are possible so that dispersibility is greatly improved and separation between the hydrophilic and hydrophobic substances is minimized even after a long time.The apparatus for dispersing and mixing fluids by focused ultrasound includes a fluid storage unit for storing a fluid mixture of at least two fluids comprising a hydrophilic substance and a hydrophobic substance, the fluid storage unit comprising a first connector and a second connector connected to a fluid flow path such that the fluid mixture moves through a fluid flow path providing a portion through which the fluid mixture moves, a fluid dispersion unit for focusing ultrasound to a portion of the fluid flow path to disperse fluids contained in the fluid mixture by ultrasound when the fluid mixture moves the portion, and a fluid circulation unit for circulating the fluid mixture such that a portion of the fluid mixture relatively insufficiently dispersed is moved through the first connector from the fluid storage unit to the fluid dispersion unit and the fluid mixture dispersed by the fluid dispersion unit is moved through the second connector to the fluid storage unit.
摘要:
Systems and methods are provided for preparing a plurality of slurry particles. The system includes: a tank configured to contain and provide the slurry particles, a sampling module configured to sample at least one slurry particle within the tank and obtain at least one parameter related to a particle size, and a controller coupled to the tank and the sampling module, configured to vibrate the slurry particles within the tank based on the at least one parameter.
摘要:
A mixing system is provided comprising a first mixing tub, a first actuator to control flow of a carrier fluid, a sensor to determine a rate of flow of the fluid, and a second actuator to control flow of a dry material to form a mixture in the first mixing tub. The system further comprises a second mixing tub, a controller, and a weight sensor to determine the weight of the first mixing tub. The controller modulates the second actuator based on the rate of flow of the carrier fluid, based on the weight of the first mixing tub, and based on one of a sensed height of the mixture in the second mixing tub and a weight of the second mixing tub to provide the mixture at least one of at a commanded density and at a commanded flow rate. The mixture may be provided to a well bore to perform a servicing operation.