Abstract:
An aluminum casting alloy has 8.5-9.5 wt. % silicon, 0.5-2.0 wt. % copper (Cu), 0.27-0.53 wt. % magnesium (Mg), wherein the aluminum casting alloy includes copper and magnesium such that 4.7≦(Cu+10Mg)≦5.8, and other elements, the balance being aluminum. Selected elements may be added to the base composition to give resistance to degradation of tensile properties due to exposure to heat. The thermal treatment of the alloy is calculated based upon wt. % composition to solutionize unwanted phases having a negative impact on properties and may include a three level ramp-up and soak to a final temperature followed by cold water quenching and artificial aging.
Abstract:
Methods for producing additively manufactured products are disclosed. In one embodiment, a method comprises using additive manufacturing to produce an aluminum alloy body, and, after the using step (a), cold working at least a portion of the aluminum alloy body, thereby relieving stress.
Abstract:
Methods for creating three-dimensional volume quality models of additively manufactured metal bodies are disclosed. In one embodiment, a method comprises additively manufacturing each metal layer of a metal body. One or more images of the first metal layer are obtained. The image(s) are processed to detect and map potential manufacturing defects in the first metal layer. A two-dimensional contour of the first metal layer is generated from the three-dimensional CAD model. The mapped defects are integrated into the two-dimensional contour. A first layer of a three-dimensional volume quality model of the metal body is created based on the integrated two-dimensional contour.
Abstract:
A fastener includes a sleeve, a core bolt, and an insert. The sleeve includes a first portion having a first inner diameter, a second portion having a second inner diameter, and a step intermediate the first and second portions. The core bolt includes a cylindrical portion having a first diameter, a threaded portion having a major diameter, and a thread run-out intermediate the cylindrical and threaded portions. The insert is disposed within the sleeve and is sized and shaped to be retained between the step of the sleeve and the thread run-out of the core bolt when the fastener is in a pre-installation position. The fastener compresses the insert between the step of the sleeve and the thread run-out of the core bolt by an installation motion of the core bolt. The insert deforms away from the core bolt to initiate formation of a bulb in response to the compression.
Abstract:
Methods for producing forged products and other worked products are disclosed. In one embodiment, a method comprises using additive manufacturing to produce a metal shaped-preform and, after the using step, forging the metal shaped-preform into a final forged product. The final forged product may optionally be annealed.
Abstract:
New aluminum alloys having iron, vanadium, silicon and copper are disclosed. The new alloys may include from 3 to 12 wt. % Fe, from 0.1 to 3 wt. % V, from 0.1 to 3 wt. % Si, and from 1.0 to 6 wt. % Cu, the balance being aluminum and impurities. The new aluminum alloys may be produced via additive manufacturing techniques, which may facilitate rapid solidification of a molten pool of the aluminum alloy.
Abstract:
Methods for removing sulfur dioxide front a gas stream are disclosed. A method may include passing a gas stream comprising SO2 through a gas scrubbing apparatus. A scrubbing liquor comprising hydroxide ions and at least one oxidation catalyst may be flowed into the gas scrubbing apparatus, thereby contacting the gas stream with the scrubbing liquor. In response to the contacting, at least 90 wt. % of the sulfur dioxide may be removed from the gas stream. Concomitant to the contacting, at least some of the sulfur dioxide may react with at least some of the hydroxide ions, thereby forming sulfite ions in the scrubbing liquor. Some of the sulfite ions may be oxidized, via the oxidation catalyst, thereby forming sulfate ions in the scrubbing liquor. A used scrubbing liquor may be discharged from the scrubbing apparatus.
Abstract:
A locking member includes a base portion having a first end, a second end opposite the first end, a bore extending from the first end to the second, the bore including a threaded portion having a plurality of internal threads, and an insert having a first end, a second end opposite the first end of the insert, a bore extending from the first end of the insert to the second end of the insert, the bore of the insert including a threaded portion having a plurality of internal threads. The insert is positioned within the bore of the nut. The insert is made from an electrically dispersive and electrically absorbent material, such as polymers, elastomers, flame retardant fabrics, metal foam, carbon foam, polymer foam or aerogel.
Abstract:
The present disclosure related to an inert anode which is electrically connected to the electrolytic cell, such that a conductor rod is connected to the inert anode in order to supply current from a current supply to the inert anode, where the inert anode directs current into the electrolytic bath to produce nonferrous metal (where current exits the cell via a cathode).
Abstract:
A method to recycle TiB2 articles, and in particular, a method to recycle a TiB2 feedstock including TiB2 articles and Ti-ore and/or Ti-slag by chlorination.