公开(公告)号：US20190109202A1

公开(公告)日：2019-04-11

申请号：US16212626

申请日：2018-12-06

Applicant: UNITED MICROELECTRONICS CORP.

Inventor： Chun-Ting Chiang ,  Chi-Ju Lee ,  Chih-Wei Lin ,  Bo-Yu Su ,  Yen-Liang Wu ,  Wen-Tsung Chang ,  Jui-Ming Yang ,  I-Fan Chang

IPC: H01L29/49 ,  H01L21/02 ,  H01L21/28

CPC classification number: H01L29/4975 ,  H01L21/02074 ,  H01L21/28088 ,  H01L21/823842 ,  H01L29/4966 ,  H01L29/513 ,  H01L29/517 ,  H01L29/66545

Abstract: The present invention provides a method of manufacturing a gate stack structure. The method comprises providing a substrate. A dielectric layer is then formed on the substrate and a gate trench is formed in the dielectric layer. A bottom barrier layer, a first work function metal layer and a top barrier layer are formed in the gate trench in sequence. Afterwards, a silicon formation layer is formed on the top barrier layer and filling the gate trench. A planarization process is performed, to remove a portion of the silicon formation layer, a portion of the bottom barrier layer, a portion of the first work function metal layer, and a portion of the top barrier layer. Next, the remaining silicon formation layer is removed completely, and a conductive layer is filled in the gate trench.

公开(公告)号：US10170573B1

公开(公告)日：2019-01-01

申请号：US15730748

申请日：2017-10-12

Applicant: UNITED MICROELECTRONICS CORP.

Inventor： Chun-Ting Chiang ,  Jie-Ning Yang ,  Chi-Ju Lee ,  Chih-Wei Lin ,  Bo-Yu Su ,  Yen-Liang Wu ,  I-Fan Chang ,  Jui-Ming Yang ,  Wen-Tsung Chang

IPC: H01L29/423 ,  H01L29/40 ,  H01L29/66

Abstract: A semiconductor device includes a substrate, a metal gate on the substrate, and a first inter-layer dielectric (ILD) layer around the metal gate. A top surface of the metal gate is lower than a top surface of the ILD layer thereby forming a recessed region atop the metal gate. A mask layer is disposed in the recessed region. A void is formed in the mask layer within the recessed region. A second ILD layer is disposed on the mask layer and the first ILD layer. A contact hole extends into the second ILD layer and the mask layer. The contact hole exposes the top surface of the metal gate and communicates with the void. A conductive layer is disposed in the contact hole and the void.

公开(公告)号：US20220077300A1

公开(公告)日：2022-03-10

申请号：US17524723

申请日：2021-11-11

Applicant: UNITED MICROELECTRONICS CORP.

Inventor： Jie-Ning Yang ,  Wen-Tsung Chang ,  Po-Wen Su ,  Kuan-Ying Lai ,  Bo-Yu Su ,  Chun-Mao Chiou ,  Yao-Jhan Wang

IPC: H01L29/49 ,  H01L29/423 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/768 ,  H01L29/417

Abstract: A gate structure includes a substrate divided into an N-type transistor region and a P-type transistor region. An interlayer dielectric covers the substrate. A first trench is embedded in the interlayer dielectric within the N-type transistor region. A first gate electrode having a bullet-shaped profile is disposed in the first trench. A gate dielectric contacts the first trench. An N-type work function layer is disposed between the gate dielectric layer and the first gate electrode. A second trench is embedded in the interlayer dielectric within the P-type transistor region. A second gate electrode having a first mushroom-shaped profile is disposed in the second trench. The gate dielectric layer contacts the second trench. The N-type work function layer is disposed between the gate dielectric layer and the second gate electrode. A first P-type work function layer is disposed between the gate dielectric layer and the N-type work function layer.

公开(公告)号：US11205705B2

公开(公告)日：2021-12-21

申请号：US16205174

申请日：2018-11-29

Applicant: UNITED MICROELECTRONICS CORP.

Inventor： Jie-Ning Yang ,  Wen-Tsung Chang ,  Po-Wen Su ,  Kuan-Ying Lai ,  Bo-Yu Su ,  Chun-Mao Chiou ,  Yao-Jhan Wang

IPC: H01L29/49 ,  H01L29/423 ,  H01L29/66 ,  H01L21/8234 ,  H01L21/768 ,  H01L29/417

Abstract: A gate structure includes a substrate divided into an N-type transistor region and a P-type transistor region. An interlayer dielectric covers the substrate. A first trench is embedded in the interlayer dielectric within the N-type transistor region. A first gate electrode having a bullet-shaped profile is disposed in the first trench. A gate dielectric contacts the first trench. An N-type work function layer is disposed between the gate dielectric layer and the first gate electrode. A second trench is embedded in the interlayer dielectric within the P-type transistor region. A second gate electrode having a first mushroom-shaped profile is disposed in the second trench. The gate dielectric layer contacts the second trench. The N-type work function layer is disposed between the gate dielectric layer and the second gate electrode. A first P-type work function layer is disposed between the gate dielectric layer and the N-type work function layer.

公开(公告)号：US10468493B2

公开(公告)日：2019-11-05

申请号：US16212626

申请日：2018-12-06

Applicant: UNITED MICROELECTRONICS CORP.

Inventor： Chun-Ting Chiang ,  Chi-Ju Lee ,  Chih-Wei Lin ,  Bo-Yu Su ,  Yen-Liang Wu ,  Wen-Tsung Chang ,  Jui-Ming Yang ,  I-Fan Chang

IPC: H01L29/49 ,  H01L29/66 ,  H01L21/28 ,  H01L21/02 ,  H01L21/8238 ,  H01L29/51

Abstract: The present invention provides a method of manufacturing a gate stack structure. The method comprises providing a substrate. A dielectric layer is then formed on the substrate and a gate trench is formed in the dielectric layer. A bottom barrier layer, a first work function metal layer and a top barrier layer are formed in the gate trench in sequence. Afterwards, a silicon formation layer is formed on the top barrier layer and filling the gate trench. A planarization process is performed, to remove a portion of the silicon formation layer, a portion of the bottom barrier layer, a portion of the first work function metal layer, and a portion of the top barrier layer. Next, the remaining silicon formation layer is removed completely, and a conductive layer is filled in the gate trench.

公开(公告)号：US10388749B2

公开(公告)日：2019-08-20

申请号：US16043120

申请日：2018-07-23

Applicant: UNITED MICROELECTRONICS CORP.

Inventor： Yen-Liang Wu ,  Wen-Tsung Chang ,  Jui-Ming Yang ,  I-Fan Chang ,  Chun-Ting Chiang ,  Chih-Wei Lin ,  Bo-Yu Su ,  Chi-Ju Lee

IPC: H01L29/51 ,  H01L29/423 ,  H01L21/3213 ,  H01L21/28 ,  H01L29/06 ,  H01L29/49 ,  H01L21/768 ,  H01L29/08 ,  H01L29/66 ,  H01L29/78

Abstract: A semiconductor device includes a substrate, a gate structure, a spacer, a mask layer, and at least one void. The gate structure is disposed on the substrate, and the gate structure includes a metal gate electrode. The spacer is disposed on sidewalls of the gate structure, and a topmost surface of the spacer is higher than a topmost surface of the metal gate electrode. The mask layer is disposed on the gate structure. At least one void is disposed in the mask layer and disposed between the metal gate electrode and the spacer.

公开(公告)号：US20180358448A1

公开(公告)日：2018-12-13

申请号：US15641312

申请日：2017-07-04

Applicant: UNITED MICROELECTRONICS CORP.

Inventor： Chun-Ting Chiang ,  Chi-Ju Lee ,  Chih-Wei Lin ,  Bo-Yu Su ,  Yen-Liang Wu ,  Wen-Tsung Chang ,  Jui-Ming Yang ,  I-Fan Chang

IPC: H01L29/49 ,  H01L21/28 ,  H01L21/02

CPC classification number: H01L29/4975 ,  H01L21/02074 ,  H01L21/28088

Abstract: The present invention provides a method of manufacturing a gate stack structure. The method comprises providing a substrate. A dielectric layer is then formed on the substrate and a gate trench is formed in the dielectric layer. A bottom barrier layer, a first work function metal layer and a top barrier layer are formed in the gate trench in sequence. Afterwards, a silicon formation layer is formed on the top barrier layer and filling the gate trench. A planarization process is performed, to remove a portion of the silicon formation layer, a portion of the bottom barrier layer, a portion of the first work function metal layer, and a portion of the top barrier layer. Next, the remaining silicon formation layer is removed completely, and a conductive layer is filled in the gate trench.