Abstract:
A system for drying solid fuels prior to injection and burning in solid fuel boilers is described. High moisture content solid fuels such as bark, sludge, wet coal, are preferably dried to some degree before they can burn. The present invention incorporates a delivery chute in which combustion gases dry the solid fuel before it reaches the combustion chamber of the boiler. In one embodiment, the combustion gases are drawn through the delivery chute to remove moisture from the incoming fuel and then the gases flow back into the boiler. A second embodiment directly exposes the wet fuel to the combustion in the boiler for a sufficient time to remove a substantial amount of moisture before the fuel is spread onto the solid fuel combustion region.
Abstract:
A multiple level combustion air system for a chemical recovery boiler incorporates a single level of secondary air ports, with the air ports having an aspect ratio greater than 12. A second embodiment incorporates one or more tertiary levels of combustion air ports with the ports having an aspect ratio greater than 12. Further embodiments incorporate a combination high aspect ration combustion air port and auxiliary fuel burner opening; damper and cleaner means; and the injection of gases through one or more of the combustion air ports.
Abstract:
A combustion air system for a recovery boiler is described in which multiple levels of secondary and tertiary combustion air ports each have an even number of ports, with the ports on opposing walls interlaced. The air system lends itself equally well to front/rear wall or sidewall applications and is especially beneficial for rectangular boilers. The air system features large and small-scale horizontal circulation zones superimposed on each other and the ability to adjust the angle of the air jets. Additional features include port dampers for the starting burners and system control based on kinetic energy.
Abstract:
A ground supported power boiler is described combining a refractory lined and insulated conical floor; an insulated cylindrical combustion chamber; a cylindrical furnace with water tube wall; a rectangular convective section; a single vertical steam drum; tangential injection of the fuel and combustion air; means for fluidizing the fuel bed; means for selectively stripping particulates from the flue gases; multi-stage particulate stripping and filtering from flue gases, means for using the walls of steam drum as steam/water droplet separator, means for recirculating and capturing heat from the flue gases; means for pressurizing the interior of the boiler above atmospheric pressure; means for heating and drying fuel prior to feeding the fuel to the boiler; means for creating hydrogen shift reaction; means for eliminating any need for sootblowing; and designed to not require the use of an induced draft fan.
Abstract:
A cylindrical furnace having a vertical axis controls combustion. Solid fuel, particulates, and gases inside the furnace rotate around the axis, inducing radial stratification using centrifugal forces. Fuel and particulates drag on the wall of the cylinder, slipping in and out of suspension, thereby increasing particle residence times. The solid particles comprise combustible fuel particles, and non-combustible ash and contaminants. Control of the temperature of non-combustible particles and the wall surface prevents these non-combustible particles from adhering to, and building up on, the furnace wall. It is also advantageous to control the gas temperature leaving the furnace to minimize temperature-driven corrosion of downstream heat-exchange surfaces. Method and apparatuses are described to control the gas, non-combustible particle, and wall temperatures. The furnace can be integrated into a stand-alone boiler or as a combustor in which a portion of the pyrolysis gas from the combusting fuel is burned in a separate vessel.
Abstract:
A ground supported power boiler is described combining a refractory lined and insulated conical floor; an insulated cylindrical combustion chamber; a cylindrical furnace with water tube wall; a rectangular convective section; a single vertical steam drum; tangential injection of the fuel and combustion air; means for fluidizing the fuel bed; means for selectively stripping particulates from the flue gases; multi-stage particulate stripping and filtering from flue gases, means for using the walls of steam drum as steam/water droplet separator, means for recirculating and capturing heat from the flue gases; means for pressurizing the interior of the boiler above atmospheric pressure; means for heating and drying fuel prior to feeding the fuel to the boiler; means for creating hydrogen shift reaction; means for eliminating any need for sootblowing; and designed to not require the use of an induced draft fan.
Abstract:
A ground supported single drum power boiler is described combining a refractory lined and insulated V-Cell floor; refractory lined and insulated combustion chamber; integrated fuel chutes configured to pre-dry wet solid fuel; top mounted fuel bin; internal chamber walls; configurable combustion air systems; and a back pass with after-burner ports and cross flow superheaters. The boiler can be configured in pre-assembled modules to minimize the field construction time and cost. An alternative embodiment is adaptable as a gasifier.
Abstract:
A ground supported single drum power boiler is described combining a refractory lined and insulated V-Cell floor; refractory lined and insulated combustion chamber; integrated fuel chutes configured to pre-dry wet solid fuel; top mounted fuel bin; internal chamber walls; configurable combustion air systems; and a back pass with after-burner ports and cross flow superheaters. The boiler can be configured in pre-assembled modules to minimize the field construction time and cost. An alternative embodiment is adaptable as a gasifier.
Abstract:
A ground supported single drum power boiler is described combining a refractory lined and insulated stepped floor; refractory lined and insulated combustion chamber; integrated fuel chutes configured to pre-dry wet solid fuel; internal chamber walls; configurable combustion air systems; a back pass with after-burner ports and cross flow superheaters; and a rear wall that acts as the downcomers feeding the other walls. A second embodiment is adaptable as a gasifier.