公开(公告)号：US06852275B2

公开(公告)日：2005-02-08

申请号：US09863680

申请日：2001-05-23

Applicant: Masahiro Kida

Inventor： Masahiro Kida

IPC: B22D19/14 ,  C22C1/02 ,  C22C1/10 ,  C22C32/00 ,  C22C47/10 ,  C22C49/12 ,  C22C49/14 ,  C22C101/04 ,  C22C101/14 ,  C22C101/16 ,  C22C101/18 ,  B22F3/26

CPC classification number: C22C1/1036 ,  C22C32/00 ,  C22C47/10 ,  C22C2001/1057

Abstract: There is provided a process for producing an intermetallic compound-based composite material containing a reinforcing material and an intermetallic compound. The process includes infiltrating a metal powder into the gaps of a reinforcing material to form a preform and impregnating the preform with an Al melt to give rise to a spontaneous combustion reaction between the metal powder and the Al melt to convert the Al melt into an aluminide intermetallic compound. The Al melt and the metal powder are used in such amounts that they do not remain after the spontaneous combustion reaction. The process can produce an intermetallic compound-based composite material of large size and complicated shape in reduced steps.

Abstract translation: 提供了一种生产含有增强材料和金属间化合物的金属间化合物基复合材料的方法。 该方法包括将金属粉末渗透到增强材料的间隙中以形成预成型体并用Al熔体浸渍预成型体，以引起金属粉末和Al熔体之间的自发燃烧反应，将Al熔体转化为铝化物 金属间化合物。 Al熔体和金属粉末的用量使得它们在自燃反应后不残留。 该工艺可以在减少的步骤中生产大尺寸和复杂形状的金属间化合物基复合材料。

公开(公告)号：US20050166386A1

公开(公告)日：2005-08-04

申请号：US10988640

申请日：2004-11-16

Applicant: Edwin Twigg

Inventor： Edwin Twigg

IPC: B23K20/00 ,  B23K20/02 ,  C22C47/04 ,  C22C47/06 ,  C22C47/20 ,  C22C101/04 ,  C22C101/14 ,  C22C101/18 ,  C22C101/20 ,  C22C111/00 ,  C22C111/02 ,  B23P25/00 ,  B21B1/46

CPC classification number: B23K20/023 ,  Y10T29/4932 ,  Y10T29/49337 ,  Y10T29/4981 ,  Y10T29/49885 ,  Y10T29/49984 ,  Y10T29/49986

Abstract: A method of manufacturing a fibre reinforced metal matrix composite article, the method comprising placing metal coated (18) fibres (14) between a first metal ring (30) and a second metal ring (36). Each of the metal-coated (18) fibres (14) having a glue (22) to hold the metal-coated (18) fibres (14) in position. A solvent is supplied to the glue (22) on the metal-coated (18) fibres (14) to soften the glue (22) and pressure is applied to allow the metal-coated (18) ceramic fibres (14) to become more closely packed. Thereafter the glue (22) is removed and the metal coated (18) fibres (14) and first and second metal rings (30, 32) are consolidated and diffusion bonded together.

Abstract translation: 一种制造纤维增强金属基复合制品的方法，该方法包括将金属涂覆的（18）纤维（14）放置在第一金属环（30）和第二金属环（36）之间。 每个金属涂覆的（18）纤维（14）具有将金属涂覆的（18）纤维（14）保持就位的胶（22）。 向金属涂覆的（18）纤维（14）上的胶水（22）中提供溶剂以软化胶水（22）并施加压力以使金属涂覆的（18）陶瓷纤维（14）变得更多 紧密包装 此后，去除胶水（22），将金属涂覆的（18）纤维（14）和第一和第二金属环（30,32）固结并扩散粘合在一起。

公开(公告)号：US5439627A

公开(公告)日：1995-08-08

申请号：US977425

申请日：1993-02-23

Applicant: Gui G. De Jager

Inventor： Gui G. De Jager

IPC: B22F1/00 ,  B29B11/16 ,  B29B15/08 ,  B29C43/00 ,  B29C45/00 ,  B29C47/00 ,  B29C67/20 ,  B29C70/00 ,  B29C70/02 ,  B29K105/06 ,  C04B35/571 ,  C04B35/589 ,  C04B35/63 ,  C04B35/632 ,  C04B35/80 ,  C04B35/83 ,  C22C47/00 ,  C22C47/06 ,  C22C47/08 ,  C22C47/12 ,  C22C49/04 ,  C22C101/14 ,  B29C59/00

CPC classification number: B29C70/025 ,  B22F1/0059 ,  B29C67/202 ,  C04B35/571 ,  C04B35/589 ,  C04B35/6316 ,  C04B35/632 ,  C04B35/80 ,  C04B35/83 ,  C22C47/06 ,  C22C47/068 ,  C22C47/08 ,  B29C43/00 ,  B29C45/00 ,  B29C47/00 ,  B29C47/0021 ,  B29C70/04 ,  B29K2105/101 ,  B29K2105/14

Abstract: This invention relates to a process for manufacturing composites and laminates reinforced with continuous or long fibers and/or filaments. The process includes the subsequent steps of (a) forming a preform of reinforcing material by arranging a green tape, ribbon, sheet or cloth including a number of continuous longitudinally oriented fibers or filaments which are spaced from each other by uniformly distributed particles, bonded by a flexible binder, (b) removing or converting a major portion of the binder into matrix material and, if applicable, (c) filling the voids and cavities with matrix material. Further, this invention relates to a process for manufacturing composites and laminates reinforced with chopped-aligned fibers and/or filaments, which includes chopping a green tape or ribbon as defined above, mixing the chopped tape or ribbon with a binder, lubricant and/or matrix material and forming mouldings from this mixture by any moulding method.

Abstract translation: PCT No.PCT / NL91 / 00109 Sec。 371日期：1993年2月23日 102（e）日期1993年2月23日PCT提交1991年6月25日PCT公布。 出版物WO92 / 00182 日本1992年1月9日。本发明涉及用连续或长纤维和/或长丝增强的复合材料和层压材料的制造方法。 该方法包括以下步骤：（a）通过布置包括多个连续纵向取向的纤维或长丝的生带，带，片或布，通过均匀分布的颗粒彼此间隔开来形成增强材料预制品， 柔性粘合剂，（b）将粘合剂的主要部分除去或转化为基质材料，如果适用，（c）用基质材料填充空隙和空腔。 此外，本发明涉及用短切对准的纤维和/或长丝加固的复合材料和层合物的方法，其包括切割如上所述的生胶带或带，将切碎的带或带与粘结剂，润滑剂和/或 基质材料和通过任何模制方法从该混合物成型模制品。

公开(公告)号：US20050104368A1

公开(公告)日：2005-05-19

申请号：US10988591

申请日：2004-11-16

Applicant: Edwin Twigg

Inventor： Edwin Twigg

IPC: B23K20/00 ,  B22F3/14 ,  B22F7/08 ,  B23K20/02 ,  B23K103/08 ,  B23K103/16 ,  B23K103/18 ,  C22C47/14 ,  C22C47/20 ,  C22C101/04 ,  C22C101/14 ,  C22C101/18 ,  C22C101/20 ,  C22C121/02

CPC classification number: B23K20/023 ,  Y10T29/49337 ,  Y10T29/49968

Abstract: A method of manufacturing an article by diffusion bonding at least two metal components (30,36) comprises assembling the metal components (30,36) into a stack relative to each other so that the surfaces (34,40) are in mating contact. The edges of the metal components (30,36) are sealed together, except for an aperture (49) where a pipe (50) is to be connected. A connector (51) has a first end (52) and a second end (53). The first end (52) has a smaller diameter than the second end (53) and a bore (54) extends through the connector (51) from the first end (52) to the second end (53). The second end (53) of the connector (51) is joined (57) to the stack. The pipe (50) is joined (58) to the first end (52) of the connector (51). The interior of the sealed assembly is evacuated via the pipe (50) and the pipe is sealed. Heat and pressure are applied to diffusion bond the metal components (30,36) together to form an integral structure. The connector (51) reduces the possibility of failure of the pipe (50) and/or seal (57) during diffusion bonding.

Abstract translation: 通过扩散粘合至少两个金属部件（30,36）制造制品的方法包括将金属部件（30,36）相对于彼此组装成堆叠，使得表面（34,40）配合接触。 除了要连接管道（50）的孔（49）之外，金属部件（30,36）的边缘被密封在一起。 连接器（51）具有第一端（52）和第二端（53）。 第一端（52）具有比第二端（53）更小的直径，并且孔（54）从第一端（52）延伸到第二端（53），穿过连接器（51）。 连接器（51）的第二端（53）连接（57）到堆叠。 管（50）连接到连接器（51）的第一端（52）。 通过管道（50）将密封组件的内部抽真空，并将管道密封。 施加热和压力以将金属部件（30,36）扩散连接在一起以形成整体结构。 连接器（51）在扩散接合期间降低了管（50）和/或密封（57）的故障的可能性。

公开(公告)号：US20050086789A1

公开(公告)日：2005-04-28

申请号：US10969058

申请日：2004-10-21

Applicant: Edwin Twigg

Inventor： Edwin Twigg

IPC: B23K20/00 ,  B23K103/14 ,  C22C47/04 ,  C22C47/06 ,  C22C47/14 ,  C22C47/20 ,  C22C49/11 ,  C22C101/04 ,  C22C101/14 ,  C22C101/18 ,  C22C101/20 ,  D06M11/83 ,  F01D5/28 ,  G02B6/44 ,  B23P25/00

CPC classification number: C22C47/064 ,  B22F2998/00 ,  B22F2999/00 ,  C22C47/04 ,  C22C47/14 ,  C22C47/20 ,  F01D5/282 ,  Y10T29/4932 ,  Y10T29/49337 ,  Y10T29/49885 ,  Y10T29/49908 ,  B22F7/064

Abstract: A method of manufacturing a fibre reinforced metal matrix composite article, the method comprising placing at least one metal coated (18) fibre (14) between a first metal ring (30) and a second metal ring (36). Heating to a first temperature and applying a first pressure to partially consolidate the metal (18) on the at least one metal coated (18) fibre (14) and heating to a second temperature and applying a second pressure to consolidate the metal of the first and second metal rings (30, 36), wherein the first temperature is different to the second temperature and the first pressure is different to the second pressure.

Abstract translation: 一种制造纤维增强金属基复合材料制品的方法，该方法包括在第一金属环（30）和第二金属环（36）之间放置至少一种金属涂覆的（18）纤维（14）。 加热到第一温度并施加第一压力以部分地固结在至少一个金属涂覆的（18）纤维（14）上的金属（18）并加热至第二温度并施加第二压力以固结第一温度的金属 和第二金属环（30,36），其中第一温度不同于第二温度，第一压力不同于第二压力。

公开(公告)号：US06858177B2

公开(公告)日：2005-02-22

申请号：US10281355

申请日：2002-10-28

Applicant: Akira Kono ,  Takeshi Yamada

Inventor： Akira Kono ,  Takeshi Yamada

IPC: B22F3/12 ,  C22C47/00 ,  C22C47/06 ,  C22C47/16 ,  C22C47/18 ,  C22C47/20 ,  C22C49/11 ,  C22C101/14 ,  B22F7/00

CPC classification number: C22C47/064 ,  B22F3/1291 ,  B22F2998/00 ,  B22F2998/10 ,  B22F2999/00 ,  C22C47/00 ,  C22C47/18 ,  C22C47/20 ,  B22F3/115 ,  B22F3/15 ,  B22F3/1017

Abstract: The present invention provides a method for fabricating a metal matrix composite having high specific strength and stable performance and capable of fabricating at low cost, the method comprising heating a preform of metal matrix with reinforcing fiber to the temperature, which is below the high temperature region, of low temperature region or medium temperature region of the plastic deformation temperature of the metal matrix in a pressure vessel having an initial processing pressure and keeping for a predetermined time for a preparative treatment before the step of hot-isostatic-pressing the preform by keeping at a high temperature region capable of HIP treatment and of diffusing welding temperature of the metal matrix in a pressure vessel; for instance, in case metal matrix is titan or titan alloy, the preparative treatment is conducted at a preparative treatment temperature of about 300° C. to 700° C. and at a pressure in the pressure vessel of about 30 to 100 kg/cm2.

Abstract translation: 本发明提供一种制造具有高比强度和稳定性能并能够以低成本制造的金属基质复合材料的方法，该方法包括用增强纤维将金属基体的预成型件加热至低于高温区域的温度 在具有初始处理压力的压力容器中的金属基体的塑性变形温度的低温区域或中等温度区域，并且在保持预热的步骤之前保持预定时间进行制备处理 在能够进行HIP处理的高温区域和在压力容器中扩散金属基体的焊接温度; 例如，在金属基质是钛或钛合金的情况下，制备处理在约300℃至700℃的制备处理温度下进行，并且在压力容器中的压力为约30至100kg / cm <2>。

公开(公告)号：US06918970B2

公开(公告)日：2005-07-19

申请号：US10120226

申请日：2002-04-10

Applicant: Jonathan A. Lee ,  Po-Shou Chen

Inventor： Jonathan A. Lee ,  Po-Shou Chen

IPC: B22D19/14 ,  B22D21/04 ,  B22D30/00 ,  C22C1/10 ,  C22C21/00 ,  C22C21/02 ,  C22C21/04 ,  C22C32/00 ,  C22C49/06 ,  C22C101/02 ,  C22C101/04 ,  C22C101/10 ,  C22C101/12 ,  C22C101/14 ,  C22C101/16 ,  C22C101/22 ,  C22F1/00 ,  C22F1/043

CPC classification number: C22C21/04 ,  C22C32/00 ,  C22C49/06 ,  C22F1/043

Abstract: A cast article from an aluminum alloy has improved mechanical properties at elevated temperatures. The cast article has the following composition in weight percent: Silicon 6.0-25.0, Copper 5.0-8.0, Iron 0.05-1.2, Magnesium 0.5-1.5, Nickel 0.05-0.9, Manganese 0.05-1.2, Titanium 0.05-1.2, Zirconium 0.05-1.2, Vanadium 0.05-1.2, Zinc 0.05-0.9, Strontium 0.001-0.1, Phosphorus 0.001-0.1, and the balance is Aluminum, wherein the silicon-to-magnesium ratio is 10-25, and the copper-to-magnesium ratio is 4-15. The aluminum alloy contains a simultaneous dispersion of three types of Al3X compound particles (X=Ti, V, Zr) having a L12 crystal structure, and their lattice parameters are coherent to the aluminum matrix lattice. A process for producing this cast article is also disclosed, as well as a metal matrix composite, which includes the aluminum alloy serving as a matrix containing up to about 60% by volume of a secondary filler material.

Abstract translation: 来自铝合金的铸造制品在升高的温度下具有改善的机械性能。 铸造制品具有以下重量百分比的组成：硅6.0-25.0，铜5.0-8.0，铁0.05-1.2，镁0.5-1.5，镍0.05-0.9，锰0.05-1.2，钛0.05-1.2，锆0.05-1.2 ，钒0.05-1.2，锌0.05-0.9，锶0.001-0.1，磷0.001-0.1，余量为铝，其中硅与镁之比为10-25，铜与镁之比为4 -15。 铝合金含有具有L1 / 2/2晶体结构的三种类型的Al 3+化合物颗粒（X = Ti，V，Zr）及其晶格参数的同时分散 与铝基质晶格相干。 还公开了一种用于生产该铸造制品的方法，以及金属基质复合材料，其包括用作基质的铝合金，其含有高达约60体积％的第二填料材料。

公开(公告)号：US20050103827A1

公开(公告)日：2005-05-19

申请号：US10988641

申请日：2004-11-16

Applicant: Edwin Twigg

Inventor： Edwin Twigg

IPC: B22F3/00 ,  C22C47/00 ,  C22C47/02 ,  C22C47/04 ,  C22C47/06 ,  C22C47/14 ,  C22C47/20 ,  C22C101/04 ,  C22C101/14 ,  C22C101/18 ,  C22C101/20 ,  B23K20/00

CPC classification number: C22C47/025 ,  B22F3/005 ,  B22F2998/00 ,  B22F2999/00 ,  C22C47/00 ,  C22C47/06 ,  C22C47/064 ,  C22C47/14 ,  C22C47/20 ,  F01D5/282 ,  Y10T29/49337 ,  Y10T29/49895 ,  Y10T29/5337 ,  Y10T29/53435 ,  B22F5/04 ,  B22F7/08

Abstract: A method of manufacturing a fibre reinforced metal matrix composite article (10) comprises forming an annular groove (32) in the first metal component (30), forming a second metal component (36) and forming a number of fibre preforms (20). The fibre preforms (20) are placed in an annular channel (80) in a cassette (70). The cassette (70) and the first metal component (30) are arranged such that the annular channel (80) in the cassette (70) is coaxial with and faces the annular groove (32) in the first metal component (30). The fibre preforms (20) are moved from the annular channel (80) in the cassette (70) to the annular groove (32) in the first metal component (30). The second metal component (36) is placed on the first metal component (30) such that the fibre preforms (20) are arranged between the first metal component (30) and the second metal component (36). The second metal component (36) is sealed to the first metal component (30). Heat and pressure is applied such as to consolidate the fibre preforms (20) and to diffusion bond the filler metal, the first metal component (30) and the second metal component (36) to form a unitary composite component.

Abstract translation: 制造纤维增强金属基复合制品（10）的方法包括在第一金属部件（30）中形成环形槽（32），形成第二金属部件（36）并形成多个纤维预制件（20）。 纤维预制件（20）被放置在盒（70）中的环形通道（80）中。 盒（70）和第一金属部件（30）被布置成使得盒（70）中的环形通道（80）与第一金属部件（30）中的环形槽（32）同轴并面向第一金属部件（30）中的环形槽（32）。 纤维预制件（20）从盒（70）中的环形通道（80）移动到第一金属部件（30）中的环形槽（32）。 第二金属部件（36）被放置在第一金属部件（30）上，使得纤维预制件（20）布置在第一金属部件（30）和第二金属部件（36）之间。 第二金属部件（36）被密封到第一金属部件（30）。 施加热和压力以固结纤维预成型件（20）并扩散接合填料金属，第一金属组分（30）和第二金属组分（36）以形成整体复合组分。

公开(公告)号：US20050019540A1

公开(公告)日：2005-01-27

申请号：US10894566

申请日：2004-07-20

Applicant: Motoharu Tanizawa ,  Kyoichi Kinoshita ,  Manabu Sugiura ,  Masakazu Murase

Inventor： Motoharu Tanizawa ,  Kyoichi Kinoshita ,  Manabu Sugiura ,  Masakazu Murase

IPC: C22C49/06 ,  B22D19/14 ,  B22F3/24 ,  C22C21/00 ,  C22C47/04 ,  C22C47/06 ,  C22C47/08 ,  C22C101/04 ,  C22C101/06 ,  C22C101/14 ,  C22C121/00 ,  B32B5/02

CPC classification number: B22D19/14 ,  B22F3/24 ,  B22F2003/248 ,  B22F2998/00 ,  B22F2999/00 ,  C22C47/04 ,  C22C47/08 ,  Y10T428/249927 ,  Y10T428/26 ,  Y10T428/298 ,  C22C47/06 ,  C22C47/12 ,  C22C47/02 ,  B22F2201/02

Abstract: An aluminum based composite material includes a matrix and a reinforcing material. The matrix mainly contains aluminum and contains magnesium. The reinforcing material is constituted of whisker and nitriding short fiber which is treated by nitriding process. The reinforcing material is dispersedly contained in the matrix. The aluminum based composite material has a high thermal resistance.

Abstract translation: 铝基复合材料包括基体和增强材料。 该基质主要含有铝并含有镁。 增强材料由氮化处理的晶须和氮化短纤维构成。 增强材料分散包含在基质中。 铝基复合材料具有高耐热性。