Abstract:
A heat exchanger provided with a plurality of plate-like fins 2 arranged in parallel with a predetermined interval and a plurality of flat-shaped heat transfer pipes 3 inserted in a direction orthogonal to said plate-like fins 2 and through which a refrigerant flows, in which said heat transfer pipe 3 has an outside shape with a flat outer face arranged along an air flow direction and a section substantially in an oval shape and first and second refrigerant flow passages 31a, 31b made of two symmetric and substantially D-shaped through holes having a bulkhead 32 between the two passages inside, which is bonded to said plate-like fin 2 by expanding diameters of said first and second refrigerant flow passages 31a, 31b by a pipe-expanding burette ball.
Abstract:
A heat exchanger comprises a first plate and a second plate. A coolant flow passage is formed by brazing the first plate and the second plate by use of a first brazing filler metal. A pipe is brazed between a first groove portion provided in the first plate and a second groove portion provided in the second plate by use of a second brazing filler metal. A pair of first flanges provided contiguously with the first groove portion. Each of the first flanges includes an inner surface. A pair of second flanges provided contiguously with the second groove portion. Each of the second flanges includes an inner surface. At least one of the inner surfaces of the first flanges and the inner surfaces of the second flanges is covered with the second brazing filler metal. The first and second flanges are held by jigs upon brazing of the pipe.
Abstract:
A tube (2) of a heat exchanger (1) is intended to allow an exchange of heat between a first fluid and a second fluid flowing in contact with the tube (2). The tube (2) comprises an upper plate (22) and a lower plate (21) positioned facing one another and defining an internal space (25) in the tube (2) in which the first fluid is able to circulate. Each of the plates (21, 22) comprises a bottom (23) and at least one edge (24). The plates (21, 22) are in contact with one another at the edge (24). The tube (2) comprises a deflection screen (30) secured to the edge (24), with the deflection screen (30) comprising a first wall (31) extending transversely to the bottoms (23) and arranged to deflect the second fluid toward the bottoms (23). The invention also relates to a bundle of such tubes and to a heat exchanger comprising such a bundle, and to a method for producing a heat exchanger tube plate.
Abstract:
A heat exchanger and a method of manufacturing the same are provided. With the method, a tube may be inserted into a through hole formed in at least one fin coated with a filler metal, and the tube and a fin collar of the at least one fin may be joined through the filler metal by a brazing processing. A flange may not be formed on or at a top of the at least one fin collar, which protrudes vertically from a central longitudinal plane of the at least one fin. The tube may be made of aluminum (Al), and an interval between an outer circumferential surface of the tube and an inner circumferential surface of the fin collar of the at least one fin may be approximately 0.1 mm or less. Accordingly, contact resistance occurring when fabricating a fin-tube heat exchanger using a mechanical tube expansion method may be reduced, and heat transfer performance of the heat exchanger may be improved because grooves formed within the tube may not be deformed.
Abstract:
Apparatus for a steam generator that employs tube support plates within a shroud that is in turn disposed within a shell. The tube support plates are made of a material having a coefficient of thermal expansion lower than that of the shroud. The tube support plates are aligned during fabrication, with minimal clearances between components. Using a tube support displacement system, a controlled misalignment is then imposed on one or more tube support plates, as the steam generator heats up. The tube support plate displacement system has only one part, a push rod, which is internal to the steam generator shroud, thereby minimizing the potential of loose parts. The tube support plate displacement system can be used to provide controlled misalignments on one or more tube support plates, in the same or varying amounts and directions, and with one or more apparatus for each individual tube support plate.
Abstract:
One aspect of this disclosure provides an expansion rod holder for the assembly of fin and tube heat exchangers. The expansion rod holder includes a first plate having a first aperture therethrough and a ring located in the first aperture and that has a second aperture therethrough. The first and second apertures are configured to receive a tapered end of an expansion rod having an annular groove proximate the tapered end. A biasing member is located in the first aperture between the ring and a wall of the first aperture. The biasing member is configured to bias the ring in a first direction toward an opposite wall of the first aperture and into the annular groove. A method of manufacturing the expansion rod holder is also disclosed, as well as a tube expander system used to manufacture heat exchangers.
Abstract:
The present disclosure relates to automotive heat exchanger assemblies that may withstand high environmental temperature and pressures conditions. By providing a tube strengthener into the tubes at the areas of highest stress, the heat exchanger assembly may be strengthened so that it is substantially more efficient under typical operating conditions.
Abstract:
A tube matrix and the corresponding method of joining a plurality of tubes to a base plate to create the tube matrix. The tube matrix has a base plate from which a plurality of parallel tubes extend. The base plate has holes formed though it to receive the tubes. The tubes are placed into the holes on the base plate. The tubes may have end flares that abut against the base plate and prevent the tubes from completely passing through the base plate. Once the tubes are in place in the holes of the base plate, the tubes and base plate are welded together with individual laser welds. The laser welds enable a very dense matrix of tubes to be welded to the base plate without damaging or obstructing the tubes.
Abstract:
A method includes acquiring a first structural component conforming to a design, producing a first vehicle including the first structural component, and transferring possession of the first vehicle with the first structural component having a first set of mechanical properties. The method further includes acquiring a second structural component conforming to the design, subjecting the second structural component to a heat treatment process so that the second structural component is characterized by a second set of mechanical properties different from the first set of mechanical properties, producing a second vehicle including the second structural component, and transferring possession of the second vehicle with the second structural component having the second set of mechanical properties.
Abstract:
In supplying flux to a brazing heat exchanger member, a given amount of the flux is stably adhered to brazing portions without interposing any substance which becomes unnecessary for the brazing such as binder. In manufacturing a heat exchanger member, particles containing flux are injected to a surface of a substrate made of aluminum or its alloy at a temperature lower than a melting point of the flux by 30° C. or more to collide against the surface at an average speed of 100 m/sec or higher to thereby mechanically adhere the particles thereto.