Abstract:
System and method for modular sorting stations. A sorting station may be subdivided into two or more modular bins. A modular bin may be partitioned into compartments. Each compartment may be configured to receive one order including one or more items. Modular bins may be partitioned into compartments of different sizes to receive orders of different sizes. A modular bin may be removed from a sorting station and conveyed to a packing station for packing or other sorting station to continue sorting. Picked items may be received and sorted for rebinning into the modular bins manually or using an automated sorting mechanism. A control system may direct the sorting and rebinning operation. Modular sorting stations may be located adjacent to packing stations or, alternatively, away from packing stations and, when a modular bin is complete, it may be conveyed to an appropriate packing station for packing.
Abstract:
A method and system is provided for collecting relatively small batches of mail that, alone, would not qualify for mailing at a pre-sorted postage rate and pooling them together with others for pre-sorting into a qualified batch of pre-sorted mail. The inventive method involves transporting mail in a traceable container to a holding facility where it is pooled with others for pickup and processing by a mail pre-sorting business. The mail may be metered at a reduced program rate. The system creates a cooperative of participating mail senders working together to earn a lower effective postage rate. The method further provides a solution to the technical problem of postal sorting equipment that is overburdened by medium-sized batches of unsorted mail. The solution identifies and diverts such batches for processing at a separate facility before the batch is tendered to the postal service.
Abstract:
A commercial article sorting system is provided. The system comprises a belt conveyor to transfer a plurality of articles of the same kind put in a tray, a sorting rack provided along the belt conveyor and having a plurality of slots, a scanner provided to the sorting rack to read the data necessary for sorting the articles from the tray to the slots, at least one direction indicator each thereof is mounted to approximately center of the one block of the slots to provide a visual direction signal to the hauler, entry indicators each thereof is mounted to each slot to provide a visual location signal to the hauler, and a controller to control the direction indicator and the entry indicators based on the data read from the label.
Abstract:
A process is provided for the automated conveying, sorting and loading of baggage items in airports having a baggage-conveying facility conveying baggage from a check-in region to a baggage area, from where they are transported for loading into aircraft. In a first step, a flight destination and travel class as well as weight, shape, volume and consistency of each baggage item are recorded and registered. In a second step, the recorded baggage data are entered into a computer system (packing computer) which divides the baggage items into predetermined classes and determines optimum assignment to loading devices in accordance with classification and flight destination. In a third step, the baggage items handled in this way are transported to loading stations for loading in accordance with the defined assignment and, in a fourth step, are loaded there into a loading device essentially in an automated manner. A configuration which is suitable for implementing the process is also provided.
Abstract:
A batcher apparatus having a weighing station (4) for arriving items and a sorting-out station (6) with transfer mechanism for selectively transferring the weighed items to a plurality of receiver stations (18, 18′, 18″). According to the invention two or more receiver stations may be used as substations (18′, 18″) being allocated items weightwise belonging to the same batch (26), whereby it is possible to allocate to each batch item, which are selected not only based on their weight, but additionally based on other criteria such as type of item in connection with co-batching of different types of poultry parts to be batched separately in subbatches which are then merged into the full batch. Also, items may be allocated to one substation or another in order to thereafter be acted upon in a specific manner, e.g. for some items to be turned or marked.
Abstract:
A method and apparatus for selecting random length boards for nesting into a single row of predetermined lengths includes the initial step of arranging a plurality of random length boards on an accumulating rack. A plurality of the boards are then conveyed to channels in an adjacent storage rack. The length of each board is determined as the board is conveyed from the accumulating rack to the storage rack, and this information is transmitted to a central processor. The processor calculates combinations of board lengths in the storage rack which will form a single stock row having a combined board length within a predetermined target range. The processor then selects a preferred combination of boards from the possible combinations, and activates gates in the channels to drop the boards to a conveyor and move the selected boards to a stock row accumulating location. The processor then activates gates on the accumulating rack tracks to convey additional boards to empty channels in the storage rack, and repeats the process. The apparatus includes an accumulating conveyor with longitudinal tracks positioned adjacent a storage rack with longitudinal channels aligned with the tracks. A scanning assembly is positioned between the accumulating conveyor and storage rack for scanning boards moving between the conveyor and storage rack, to determine the length of each board. The central processor is connected to the scanning assembly, and gates on the accumulating rack and storage rack, to automatically operate the system.
Abstract:
A direction indicator placed on one site of a sorting block indicates, for a given good, the direction towards a nominated slot through which the good is to be placed in the block. This arrangement makes it possible for the hauler to immediately put a good into a nominated slot without looking around at sorting blocks at large, which will lead to the improvement of work efficiency. Moreover, because this will moderate the burden imposed on the hauler, the number of wrongly hauled goods would be greatly reduced. If a good is passed through a wrong slot, it is recognized by a sensor and then an alarming means is activated to generate a buzzing sound or a blinking light to alarm. This arrangement will make it possible to greatly reduce the number of wrongly hauled goods. In association with the entry of every good, the name of the provider, as well as the name of the manufacturer of the good, the property of the good and the number of its scheduled input, is given because the provider can feed his name through an input feeding means. This arrangement will make it possible to efficiently manage inflow goods according to the name of providers, simply dependent on identification codes generally attached to goods such as a JAN code or ITF code.
Abstract:
A system and method for stocking and sorting reticles used in a semiconductor fabrication facility, the facility having a material handling system that presents a reticle to a photolithography process area. In an example embodiment of the reticle management system, a reticle storage system and a reticle sorting apparatus are coupled to a host system that is adapted to track and control the movement of reticles in the material handling system. The host system is capable of interfacing with a management input module that integrates management directives into the reticle flow plan in the manufacturing process. The result is a reticle management system that is flexible enough to manage a finite number of reticles and pods in minimizing the delivery time of a reticle to the desired location while responding to changing conditions external to the manufacturing process.
Abstract:
A method and system is provided for collecting relatively small batches of mail that, alone, would not qualify for mailing at a pre-sorted postage rate and pooling them together with others for pre-sorting into a qualified batch of pre-sorted mail. The inventive method involves transporting mail in a traceable container to a holding facility where it is pooled with others for pickup and processing by a mail pre-sorting business. The mail may be metered at a reduced program rate. The system creates a cooperative of participating mail senders working together to earn a lower effective postage rate. The method further provides a solution to the technical problem of postal sorting equipment that is overburdened by medium-sized batches of unsorted mail. The solution identifies and diverts such batches for processing at a separate facility before the batch is tendered to the postal service.
Abstract:
A discarded industrial product recycling system capable of acquiring pertinent data required for processings of discarded industrial products such as discarders, reception dates, persons responsible for disposal, disposal dates and so forth for selecting proper disposal for each of the discarded industrial products while automatizing the article data acquisition to a possible maximum for enhancing the enhance disposal rate. An electronic tag (radio-frequency identifier tag) is attached to each of discarded industrial products to allow data required for the processing to be written and read by readers/writers. At a time point and a place where a discarded industrial product is received, basic data required for the processing of that article is written in the electronic tag. Pertinent processing route for each of the manufactured articles is decided by reading the data from the electronic tag while writing additional data in the tag as occasion requires. Properties of plastic material are measured, results of which are written in the electronic tag. Classification of component parts resulting from disassembling is carried out by affixing an electronic tag to each palette, reading the data from the electronic tag attached to the discarded industrial product and writing a code of assortment destination for the parts carried by the palette in the electronic tag affixed thereto on the basis of the data read from the electronic tag attached to the discarded industrial product.