摘要:
A method for machining a workpiece using a programmable, numerically controlled machining system by calculating or retrieving a compensated toolpath based on comparing contact position from monitoring a vibration signal from a vibration sensor during probing of workpiece with rotating tool during relative motion therebetween. Contact position is compared to position from predetermined toolpath and wherein the predetermined toolpath extends between initial machining point and end machining point. Machining the workpiece is done along compensated toolpath. The method may be done for repeated passes of machining. The compensated toolpath may include an angle offset to a machining path coordinate system of the predetermined toolpath. Workpiece may be mounted in a multi-axis manipulator of machining system for the probing and machining Multi-axis manipulator may be computer controlled and may be part of a robot.
摘要:
Command data indicating a command path of a tool is generated on the basis of tool data created on the basis of an inclination and a shape of the tool, and interpolation data for each interpolation period is generated and outputted. When a command block is a block commanding skiving processing, correction data for correcting the command path is generated on the basis of the tool data stored in the tool data storage unit, and the correction data corresponding to interpolation data outputted by an interpolation unit is outputted.
摘要:
An operator inputs a sensing instruction at a sensing point, which is a rough taught point, in a teaching mode (S22). The instruction and sensing point are stored in a second storage region (S23). Further, a target angle and an advance/retraction angle are both input in the second storage region (S24). A CPU moves a robot to the sensing point (S33) in a sensing mode, to perform detection tasks by a laser sensor, thereby acquiring the shape of a workpiece (S33). The CPU calculates a position and a posture of a welding torch to create a task program (S35). In such a manner, it is possible to greatly simplify teaching tasks in an environment free of workpiece displacements.
摘要:
A teaching position correcting device which can easily correct, with high precision, teaching positions after shifting at least one of a robot and an object worked by the robot. Calibration is carried out using a vision sensor (i.e., CCD camera) that is mounted on a work tool. The vision sensor measures three-dimensional positions of at least three reference marks not aligned in a straight line on the object. The vision sensor is optionally detached from the work tool, and at least one of the robot and the object is shifted. After the shifting, calibration (this can be omitted when the vision sensor is not detached) and measuring of three-dimensional positions of the reference marks are carried out gain. A change in a relative positional relationship between the robot and the object is obtained using the result of measuring three-dimensional positions of the reference marks before and after the shifting respectively. To compensate for this change, the teaching position data that is valid before the shifting is corrected. The robot can have a measuring robot mechanical unit having a vision sensor, and a separate working robot mechanical unit that works the object. In this case, positions of the working robot mechanical unit before and after the shifting, respectively, are also measured.
摘要:
A main control process is made common to all machine tools by describing in a NC program a tool trajectory including a change in posture in a coordinate system (30) fixed to a machining object (W), fixedly arranging a preparatory reference coordinate system (20) on a machine table (2), representing an installation position of the machining object (W) and a position of a spindle (91) on which a tool (11) is mounted in the preparatory reference coordinate system (20), and containing portions relating to a configuration of axes in a conversion function group of correlation between the position (q) of the spindle (91) and an axis coordinate (r). Thus, the processes of reading the NC program, correction of the tool trajectory and conversion into the trajectory of a spindle position based on the installation position of the machining object, the tool shape, and tool dimensions are made completely common.
摘要:
This method controls an automatic finishing machine using a robot with a tool through a model storage step, a data acquisition step, a calculation step, an error derivation step, a correction step and a machining step. In the model storage step, shape data of an unfinished work or data of a three-dimensional model is stored in a memory. In the data acquisition step, the tool is brought into contact with the unfinished work W, thereby obtaining measurement data. Then, in the calculation step, actual-position data on a comparative object point is calculated based on the measurement data. Subsequently, in the error derivation step, a data difference between the calculated actual-position data and position data on the comparative object point in the three-dimensional model is obtained. Thereafter, in the correction step, teaching data indicative of the position of the tool corresponding to the shape data of the three-dimensional model is corrected, based on the data difference. Finally, in the machining step, the finishing process is performed, while the robot (11) is controlled, based on the corrected teaching data.
摘要:
A generating device for CNC drilling program and the method of generating CNC drilling program and RAM for computer to allow computer to execute production of CNC drilling program. The generating device for CNC drilling program can accomplish the tedious printing arrangement and calculation work based on the customer's original drilling program and the inputting drilling-hole numerical data. The precision of the present device is high and the efficiency of drilling is obtained.
摘要:
Disclosed is a method for correcting teaching points for a welding robot. The method for correcting teaching points for a welding robot having a touch sensor, comprising the steps of mounting a workpiece to a welding jig; establishing at least one teaching point between an initial welding point and a terminating welding point; touch-sensing the workpiece at a point corresponding to the established teaching point through the touch sensor; identifying a point detected by the touch-sensing; and obtaining a new teaching point based on the difference between the established teaching point and the detection point. With these steps, the teaching points are correctly updated by a touch sensor tracking without an additional equipment for optional sensor tracking, such as laser sensors, arc sensors, etc., thereby performing the welding operation along the correct welding path.
摘要:
The present invention provides a method and apparatus for determining whether a substrate is in a clamped or unclamped state on a robot blade and preferably allows the position of a properly clamped substrate to be compensated for misalignments due to substrates not at or very near to their nominal positions on the blade. A sensor unit comprising a radiation source and a detector and capable of transmitting and receiving a signal is mounted outside a transfer chamber and is positioned to direct the signal therein. A robot blade having a reflecting member is actuated through the transfer chamber and into the path of the signal. The reflecting member is preferably positioned on a clamp finger and causes the signal to be reflected to the detector of the sensor unit when the signal is incident on the reflecting member. As the reflecting member moves through the signal the output of the sensor unit switches states, thereby generating values corresponding to the position of the reflecting member. Positional information may be derived from these values by comparison to predetermined, nominal positional information. The substrate is determined to be either unclamped, in which case the system is halted for operator intervention, or clamped. If the substrate is clamped, the derived positional information can be used to make adjustments for deviations from a nominal position due to variations in the diameter of the substrate.
摘要:
A compensation system for a computer-controlled machining apparatus having a controller and including a cutting tool and a workpiece holder which are movable relative to one another along preprogrammed path during a machining operation utilizes sensors for gathering information at a preselected stage of a machining operation relating to an actual condition. The controller compares the actual condition to a condition which the program presumes to exist at the preselected stage and alters the program in accordance with detected variations between the actual condition and the assumed condition. Such conditions may be related to process parameters, such as a position, dimension or shape of the cutting tool or workpiece or an environmental temperature associated with the machining operation, and such sensors may be a contact or a non-contact type of sensor or a temperature transducer.