High-Strength Refractory Fibrous Materials
    2.
    发明申请
    High-Strength Refractory Fibrous Materials 审中-公开
    高强度耐火纤维材料

    公开(公告)号:US20160237595A1

    公开(公告)日:2016-08-18

    申请号:US14931564

    申请日:2015-11-03

    申请人: Dynetics, Inc.

    IPC分类号: D01F9/12 D01F9/127

    摘要: The disclosed materials, methods, and apparatus, provide novel ultra-high temperature materials (UHTM) in fibrous forms/structures; such “fibrous materials” can take various forms, such as individual filaments, short-shaped fiber, tows, ropes, wools, textiles, lattices, nano/microstructures, mesostructured materials, and sponge-like materials. At least four important classes of UHTM materials are disclosed in this invention: (1) carbon, doped-carbon and carbon alloy materials, (2) materials within the boron-carbon-nitride-X system, (3) materials within the silicon-carbon-nitride-X system, and (4) highly-refractory materials within the tantalum-hafnium-carbon-nitride-X and tantalum-hafnium-carbon-boron-nitride-X system. All of these material classes offer compounds/mixtures that melt or sublime at temperatures above 1800° C.—and in some cases are among the highest melting point materials known (exceeding 3000° C.). In many embodiments, the synthesis/fabrication is from gaseous, solid, semi-solid, liquid, critical, and supercritical precursor mixtures using one or more low molar mass precursor(s), in combination with one or more high molar mass precursor(s). Methods for controlling the growth, composition, and structures of UHTM materials through control of the thermal diffusion region are disclosed.

    摘要翻译: 所公开的材料,方法和装置,以纤维形式/结构提供新的超高温材料(UHTM); 这种“纤维材料”可以采取各种形式,例如单丝,短形纤维,丝束,绳索,羊毛,纺织品,格子,纳米/微结构,介观结构材料和海绵状材料。 本发明中公开了至少四种重要类别的UHTM材料:(1)碳,掺杂碳和碳合金材料,(2)硼氮化物-X系统内的材料,(3)硅 - 碳氮化物-X系统和(4)钽 - 铪 - 碳氮化物-X和钽 - 铪 - 碳 - 氮 - 氮化物-x系统内的高难熔材料。 所有这些材料类都提供在高于1800℃的温度下熔化或升华的化合物/混合物,并且在某些情况下是已知的最高熔点材料(超过3000℃)。 在许多实施方案中,合成/制备来自使用一种或多种低摩尔质量前体与一种或多种高摩尔质量前体(s)的气态,固体,半固体,液体,临界和超临界前体混合物 )。 公开了通过控制热扩散区域来控制UHTM材料的生长,组成和结构的方法。

    System And Process For Producing Hydrogen And A Carbon Nanotube Product
    3.
    发明申请
    System And Process For Producing Hydrogen And A Carbon Nanotube Product 审中-公开
    用于生产氢和碳纳米管产品的系统和工艺

    公开(公告)号:US20120189530A1

    公开(公告)日:2012-07-26

    申请号:US13353894

    申请日:2012-01-19

    摘要: A system for producing hydrogen and a carbon nanoproduct includes a hydrocarbon feed gas supply configured to supply a hydrocarbon feed gas at a selected flow rate, a reactor having a hollow reactor cylinder with an enclosed inlet adapted to continuously receive the hydrocarbon feed gas, a reaction chamber in fluid communication with the inlet, and an enclosed outlet in fluid communication with the reaction chamber adapted to discharge a product gas comprised of hydrogen and unreacted hydrocarbon feed gas, along with the carbon nanoproduct. The system also includes a catalyst transport system adapted to move a selected amount of a metal catalyst through the reaction chamber at a rate dependent on the flow rate of the hydrocarbon feed gas to form the product gas. The system also includes a carbon separator adapted to separate the carbon product from the product gas and from the metal catalyst.

    摘要翻译: 一种用于生产氢气和碳纳米产品的系统包括被配置为以选定流量供应烃进料气体的烃进料气体供应源,具有适于连续接收烃进料气体的封闭入口的中空反应器圆筒的反应器,反应 与入口流体连通的室,以及与反应室流体连通的封闭出口,适于将包含氢气和未反应的烃进料气体的产物气体与碳纳米产物一起排出。 该系统还包括催化剂输送系统,其适于以选择量的金属催化剂通过反应室,速率取决于烃进料气体的流速以形成产物气体。 该系统还包括适于将碳产物与产物气体和金属催化剂分离的碳分离器。

    FINE CARBON FIBROUS STRUCTURE
    5.
    发明申请
    FINE CARBON FIBROUS STRUCTURE 失效
    精细碳纤维结构

    公开(公告)号:US20090087638A1

    公开(公告)日:2009-04-02

    申请号:US12282336

    申请日:2007-03-08

    IPC分类号: B32B5/02 D01F9/12

    摘要: Disclosed is a fine carbon fibrous structure which comprises carbon fibers and granular parts, wherein at least two granular parts connect by at least one of the carbon fibers; wherein the fine carbon fibrous structure have a D2/D1 ratio of 1.3 to 10, wherein the D1 is the median diameter of outer diameters of the carbon fibers and the D2 is the area-based circle-equivalent median diameter of the particles; wherein the granular parts have a D2 of 0.05 to 0.4 μm; wherein the carbon fibers have a median length of not more than 20 μm; wherein the granular parts are produced in a growth process of the carbon fibers; and wherein at least a graphene layer which exists on and constitutes the surface of each granular part is continued on a graphene layer which exists on and constitutes the surface of the carbon fiber which connects between the granular parts.

    摘要翻译: 公开了一种细碳纤维结构,其包括碳纤维和颗粒部分,其中至少两个颗粒部分由至少一个碳纤维连接; 其中,所述细碳纤维结构的D2 / D1比为1.3〜10,其中,所述D1为所述碳纤维的外径的中值直径,D2为所述颗粒的面积的圆当量中值粒径。 其中所述颗粒部分具有0.05至0.4μm的D2; 其中所述碳纤维的中值长度不大于20μm; 其中所述颗粒部分在所述碳纤维的生长过程中产生; 并且其中存在于并构成每个颗粒部分的表面上的至少一个石墨烯层在存在于并构成连接在颗粒部分之间的碳纤维的表面上的石墨烯层上继续。

    Vapor grown carbon fiber reinforced composite materials and methods of making and using same
    7.
    发明授权
    Vapor grown carbon fiber reinforced composite materials and methods of making and using same 有权
    气相生长碳纤维增强复合材料及其制造和使用方法

    公开(公告)号:US07338684B1

    公开(公告)日:2008-03-04

    申请号:US11057462

    申请日:2005-02-14

    IPC分类号: B05D1/12

    摘要: A process for producing-vapor grown carbon fiber (VGCF) reinforced continuous fiber performs for the manufacture of articles with useful mechanical, electrical, and thermal characteristics is disclosed. Continuous fiber preforms are treated with a catalyst or catalyst precursor and processed to yield VGCF produced in situ resulting in a highly entangled mass of VGCF infused with the continuous fiber preform. The resulting continuous fiber preforms are high in volume fraction of VGCF and exhibit high surface area useful for many applications. Furthermore, this invention provides for a continuous fiber preform infused with VGCF so that the carbon nanofibers are always contained within the fiber preform. This eliminates the processing steps for isolated carbon nanofibers reported in other carbon nanofiber composite approaches and therefore greatly reduces risk of environmental release and exposure to carbon nanofibers.

    摘要翻译: 公开了一种生产气相生长碳纤维(VGCF)增强连续纤维的方法,用于制造具有有用的机械,电和热特性的制品。 连续纤维预制件用催化剂或催化剂前体处理,并进行加工以产生原位产生的VGCF,从而导致连续纤维预型体注入高度缠结的VGCF质量。 所得到的连续纤维预制件的VGCF的体积分数高,并且表现出很高的表面积,适用于许多应用。 此外,本发明提供了注入VGCF的连续纤维预制件,使得碳纳米纤维总是包含在纤维预制件内。 这消除了在其他碳纳米纤维复合材料方法中报道的隔离碳纳米纤维的加工步骤,因此大大降低了环境释放和暴露于碳纳米纤维的风险。

    Synthesis of small diameter single-walled carbon nanotubes
    8.
    发明申请
    Synthesis of small diameter single-walled carbon nanotubes 有权
    小直径单壁碳纳米管的合成

    公开(公告)号:US20070116632A1

    公开(公告)日:2007-05-24

    申请号:US11418898

    申请日:2006-05-04

    IPC分类号: D01F9/12

    CPC分类号: D01F9/1272 B82Y30/00

    摘要: Methods, processes, and apparatuses for the large scale synthesis of single-walled carbon nanotubes having small diameters are provided. Metal catalysts having small diameter and narrow distribution of particle sizes are prepared and continuously injected as aerosols into a reactor. The metal catalysts are supported on supports that are substantially free of carbon, and the reactor is configured to control the flow of the gases such that the reaction time and contact of the reactants with the reactor walls can be controlled. Single-walled carbon nanotubes can be continuously synthesized at a large scale and with high yields, and with small diameters and with narrow diameter ranges.

    摘要翻译: 提供了用于大规模合成具有小直径的单壁碳纳米管的方法,工艺和装置。 制备具有小直径和窄粒度分布的金属催化剂,并将其作为气溶胶连续注入反应器。 金属催化剂负载在基本上不含碳的载体上,并且反应器构造成控制气体的流动,从而可以控制反应物与反应器壁的反应时间和接触。 单壁碳纳米管可以大规模,高产率,小直径和窄径范围连续合成。

    Methods for producing and using catalytic substrates for carbon nanotube growth
    10.
    发明申请
    Methods for producing and using catalytic substrates for carbon nanotube growth 审中-公开
    生产和使用碳纳米管生长催化底物的方法

    公开(公告)号:US20050214197A1

    公开(公告)日:2005-09-29

    申请号:US11128928

    申请日:2005-05-12

    申请人: Gang Gu Lawrence Pan

    发明人: Gang Gu Lawrence Pan

    摘要: A catalyst material for carbon nanotube synthesis includes a uniform dispersion of host particles on a substrate. The host particles themselves include catalyst nanoparticles that are effective to catalyze nanotube syntheses reactions and provide nucleation sites. Methods for preparing a catalyst material includes co-sputtering a catalytic species and a host species to directly form the catalyst material. Methods for synthesizing generally aligned nanotubes are also provided. In these methods host particles comprise alumina and the catalyst nanoparticles comprise iron. Also in these methods nanotube synthesis is achieved in an atmosphere including a carbon-containing gas and water vapor.

    摘要翻译: 用于碳纳米管合成的催化剂材料包括主体颗粒在基底上的均匀分散。 主体颗粒本身包括有效催化纳米管合成反应并提供成核位点的催化剂纳米颗粒。 制备催化剂材料的方法包括共催化催化物种和主体物质直接形成催化剂材料。 还提供了用于合成通常排列的纳米管的方法。 在这些方法中,主体颗粒包含氧化铝,催化剂纳米颗粒包含铁。 在这些方法中也可以在包含含碳气体和水蒸气的气氛中实现纳米管合成。