Abstract:
A method of making an aircraft acoustic structural panel (10) begins with preforming a core honeycomb laminate (12) having preformed foam (3) bonded inside cells (14) thereof by a distinct adhesive (2). The preformed honeycomb laminate (12) is then stacked between opposite top and bottom structural outer laminates (16,18). The stacked honeycomb laminate (12) and outer structural laminates (16,18) are then compressed together under heat and pressure into a unitary structural panel (10) having the core honeycomb laminate (12) integrally bonded between outer skins (20,22). The outer laminates (16,18) may include imperforate acoustic septums (4) bounding the core honeycomb laminate (12) followed by an outer honeycomb (5) and structural fiber layers (6, 7, 8) defining the outer skins (20,22).
Abstract:
An automated fastener insert installation system for composite panels is provided. A first module receives and secures a composite panel with respect to an origin of a first coordinate system, wherein the composite panel has opposed major surfaces and defines an insert-receiving orifice extending through one of the major surfaces, and is secured such that one of the major surfaces is externally accessible. A second module engages each of a plurality of fastener inserts with an installation aide. Third module determines a configuration of the orifice defined by the composite panel, selects a corresponding one of the fastener inserts engaged with the installation aide, inserts the selected fastener insert into the orifice, and dispenses an adhesive material through the installation aide and into the orifice about selected fastener insert such that the adhesive material secures the selected fastener insert within the orifice. Associated systems are also provided.
Abstract:
A method for fabricating a composite material assembly includes: a) providing an assembly system, b) laying down a first module on a first mold, the first module comprising a first laminate covering a first laminate support structure, c) laying down a second module on a second mold, the second module comprising a second laminate covering a second laminate support structure and extending over the at least one removable insert, d) removing the at least one removable insert from the second mold, and e) assembling the first mold with the second mold while overlapping a section of the second laminate extending over the at least one removable insert over the first laminate.
Abstract:
An automated fastener insert installation system for composite panels is provided. A first module receives and secures a composite panel with respect to an origin of a first coordinate system, wherein the composite panel has opposed major surfaces and defines an insert-receiving orifice extending through one of the major surfaces, and is secured such that one of the major surfaces is externally accessible. A second module engages each of a plurality of fastener inserts with an installation aide. Third module determines a configuration of the orifice defined by the composite panel, selects a corresponding one of the fastener inserts engaged with the installation aide, inserts the selected fastener insert into the orifice, and dispenses an adhesive material through the installation aide and into the orifice about selected fastener insert such that the adhesive material secures the selected fastener insert within the orifice. Associated systems are also provided.
Abstract:
A structural joint includes a first member having a first base portion and a first leg portion. The structural joint further includes a second member having a second base portion and a second base portion. The first base portion and the second base portion are coupled together at an overlapping portion. The first leg portion and the second leg portion form a cavity for structurally coupling to a structural member.
Abstract:
A method is provided of bonding a first component to a second component. The method includes: locating the first component against the second component to form an interface between the components, a curable adhesive being provided at the interface; locating a pressurisable, fluid-filled bladder against the first component such that the first component is sandwiched between the second component and the bladder; locating a backing member against the bladder such that the bladder is sandwiched between the backing member and the first component; pressurising the bladder such that a consolidating pressure is exerted by the bladder on the first component to conform the first component to the second component; and curing the adhesive while the first component is conformed to the second component by the consolidating pressure.
Abstract:
The present invention contemplates a method for the attachment of a component to a honeycomb structure comprising forming a cavity in the honeycomb structure whereby the cavity is formed within one or more honeycomb cells; placing an insert adapted to enable the attachment of the component to the honeycomb structure whereby a reformable epoxy resin adhesive is injected about the insert or an expandable reformable epoxy resin adhesive is overmolded onto the insert; heating the reformable epoxy resin adhesive; and hardening and adhering the reformable epoxy resin adhesive to one or more interior walls of the cavity upon cooling.
Abstract:
A climate tube, in particular for aircraft, includes an inner layer and an outer layer of fiber composite plastic material. To achieve a high stiffness combined with a low weight and to achieve good thermal insulation properties, disposed between the inner layer and the outer layer is an at least almost completely circumferential honeycomb core, which is firmly connected to the inner layer the outer layer. The radial extent of the honeycomb core is large compared to the radial extent of the inner layer and the outer layer, and the mutually opposed longitudinal ends of the honeycomb core abut one another and are surrounded by a ply of fiber composite plastic material.
Abstract:
A connector and a method of anchoring the connector to a first object that includes providing the connector having a sleeve element and a piston element with a shaft portion, providing a through hole in the first object, and inserting the connector through the through hole and until a distal portion of one of the sleeve and/or the piston element rests against the second object. Mechanical oscillations are coupled into the piston element while the piston element is pressed towards the distal side, and thereby liquefying portions a thermoplastic material at an interface portion between the sleeve element and the piston element while a periphery of the interface portion is adjacent the circumferential wall, and causing the liquefied thermoplastic material to flow radially outward from the periphery and into structures of the first object and/or along an inner surface.
Abstract:
A method of anchoring a joining element to a hollow core board with the aid of mechanical vibration. The hollow core board has a first and second outer layers and a middle layer disposed between the outer layers. An opening, including a mouth, is provided in the hollow core board, the opening penetrating the first outer layer and the middle layer. The joining element includes a wall anchoring portion situated between a proximal end and a distal end thereof. A distal end of the wall anchoring portion is positioned into or onto the mouth with a sealing portion on a proximal end of the wall anchoring portion. The wall anchoring portion is forced through the mouth by applying mechanical vibration and a force parallel to the joining element axis, whereby thermoplastic material of the wall anchoring portion is liquefied and pressed into the first outer layer.