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公开(公告)号:US09659680B2
公开(公告)日:2017-05-23
申请号:US14883769
申请日:2015-10-15
申请人: Ticona LLC
发明人: Sherri M. Nelson , David W. Eastep , Timothy L. Tibor , Timothy A. Regan , Michael L. Wesley , Richard Steihm
IPC分类号: H01B5/00 , H01B1/04 , B29C70/52 , H01B5/10 , H01B1/02 , H01R43/00 , B29B15/12 , H01B9/00 , H01B9/04 , H01B7/18 , H01B13/00 , H01B7/29 , H01B13/30
CPC分类号: H01B1/04 , B29B15/122 , B29C70/523 , H01B1/023 , H01B1/026 , H01B5/105 , H01B7/18 , H01B7/292 , H01B9/008 , H01B9/04 , H01B13/0036 , H01B13/30 , H01R43/00 , Y10T29/49117
摘要: A composite core for use in electrical cables, such as high voltage transmission cables is provided. The composite core contains at least one rod that includes a continuous fiber component surrounded by a capping layer. The continuous fiber component is formed from a plurality of unidirectionally aligned fiber rovings embedded within a thermoplastic polymer matrix. The present inventors have discovered that the degree to which the rovings are impregnated with the thermoplastic polymer matrix can be significantly improved through selective control over the impregnation process, and also through control over the degree of compression imparted to the rovings during formation and shaping of the rod, as well as the calibration of the final rod geometry. Such a well impregnated rod has a very small void fraction, which leads to excellent strength properties. Notably, the desired strength properties may be achieved without the need for different fiber types in the rod.
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公开(公告)号:US09919481B2
公开(公告)日:2018-03-20
申请号:US14965967
申请日:2015-12-11
申请人: Ticona LLC
IPC分类号: B29C70/02 , B29C70/20 , B29C70/52 , B32B5/00 , B32B5/12 , B29B15/12 , B32B27/08 , B32B27/28 , B32B27/30 , B32B27/32 , B32B27/34 , B32B27/36 , B32B27/40 , B29K101/12 , B29L31/00
CPC分类号: B29C70/021 , B29B15/122 , B29C70/20 , B29C70/521 , B29K2101/12 , B29L2031/008 , B32B5/00 , B32B5/12 , B32B27/08 , B32B27/28 , B32B27/288 , B32B27/302 , B32B27/32 , B32B27/322 , B32B27/34 , B32B27/36 , B32B27/365 , B32B27/40 , B32B2262/0253 , B32B2262/0261 , B32B2262/0269 , B32B2262/0276 , B32B2262/101 , B32B2262/103 , B32B2262/105 , B32B2262/106 , B32B2307/54 , B32B2307/732 , B32B2419/00 , Y10T156/1007 , Y10T428/24132
摘要: A structural member that contains a solid lineal profile that is formed from a plurality of consolidated ribbons is provided. Each of the ribbons includes unidirectionally aligned continuous fibers embedded within a thermoplastic polymer matrix. The continuous fiber ribbons are laminated together during pultrusion to form an integral solid profile having very high tensile strength properties. Contrary to conventional wisdom, the present inventors have discovered that careful control over certain aspects of the pultrusion process can allow such high strength profiles to be readily formed without adversely impacting the pultrusion apparatus.
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公开(公告)号:US20160096335A1
公开(公告)日:2016-04-07
申请号:US14965967
申请日:2015-12-11
申请人: Ticona LLC
IPC分类号: B29C70/02
CPC分类号: B29C70/021 , B29B15/122 , B29C70/20 , B29C70/521 , B29K2101/12 , B29L2031/008 , B32B5/00 , B32B5/12 , B32B27/08 , B32B27/28 , B32B27/288 , B32B27/302 , B32B27/32 , B32B27/322 , B32B27/34 , B32B27/36 , B32B27/365 , B32B27/40 , B32B2262/0253 , B32B2262/0261 , B32B2262/0269 , B32B2262/0276 , B32B2262/101 , B32B2262/103 , B32B2262/105 , B32B2262/106 , B32B2307/54 , B32B2307/732 , B32B2419/00 , Y10T156/1007 , Y10T428/24132
摘要: A structural member that contains a solid lineal profile that is formed from a plurality of consolidated ribbons is provided. Each of the ribbons includes unidirectionally aligned continuous fibers embedded within a thermoplastic polymer matrix. The continuous fiber ribbons are laminated together during pultrusion to form an integral solid profile having very high tensile strength properties. Contrary to conventional wisdom, the present inventors have discovered that careful control over certain aspects of the pultrusion process can allow such high strength profiles to be readily formed without adversely impacting the pultrusion apparatus.
摘要翻译: 提供了包含由多个固结带形成的实线线性轮廓的结构构件。 每个带包括嵌入在热塑性聚合物基质内的单向排列的连续纤维。 连续纤维带在拉挤成型过程中层压在一起,以形成具有非常高的拉伸强度性能的整体实心轮廓。 与传统的智慧相反,本发明人已经发现,对拉挤成型工艺的某些方面的仔细控制可以容易地形成这种高强度轮廓,而不会不利地影响拉挤成型设备。
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公开(公告)号:US20150084228A1
公开(公告)日:2015-03-26
申请号:US14509821
申请日:2014-10-08
申请人: Ticona LLC
CPC分类号: B29C70/06 , B29B15/122 , B29C48/15 , B29C48/18 , B29C70/08 , B29C70/52 , B29C70/521 , B29K2055/02 , B29K2101/12 , B29K2105/10 , B29K2309/08 , B29L2009/00 , B29L2022/00 , Y10T428/1314 , Y10T428/1372 , Y10T428/24994 , Y10T428/249949 , Y10T428/24995
摘要: A hollow lineal profile formed from a continuous fiber reinforced ribbon (“CFRT”) that contains a plurality of continuous fibers embedded within a first thermoplastic polymer matrix. To enhance the tensile strength of the profile, the continuous fibers are aligned within the ribbon in a substantially longitudinal direction (e.g., the direction of pultrusion). In addition to continuous fibers, the hollow profile of the present invention also contains a plurality of long fibers that may be optionally embedded within a second thermoplastic matrix to form a long fiber reinforced thermoplastic (“LFRT”). The long fibers may be incorporated into the continuous fiber ribbon or formed as a separate layer of the profile. Regardless, at least at a portion of the long fibers are oriented at an angle (e.g., 90°) to the longitudinal direction to provide increased transverse strength to the profile.
摘要翻译: 由连续纤维增强带(“CFRT”)形成的空心线状轮廓,其包含嵌入在第一热塑性聚合物基体内的多个连续纤维。 为了提高轮廓的拉伸强度,连续纤维在丝带内沿基本上纵向的方向(例如,拉挤成型的方向)对齐。 除了连续纤维之外,本发明的中空型材还包含多根长纤维,其可任选地嵌入第二热塑性基质中以形成长纤维增强热塑性塑料(“LFRT”)。 长纤维可以结合到连续纤维带中或形成为轮廓的单独层。 无论如何,长纤维的至少一部分以与纵向方向成一定角度(例如90°)的方向取向,以提供对轮廓的增强的横向强度。
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公开(公告)号:US20160035453A1
公开(公告)日:2016-02-04
申请号:US14883769
申请日:2015-10-15
申请人: Ticona LLC
发明人: Sherri M. Nelson , David W. Eastep , Timothy L. Tibor , Timothy A. Regan , Michael L. Wesley , Richard Steihm
CPC分类号: H01B1/04 , B29B15/122 , B29C70/523 , H01B1/023 , H01B1/026 , H01B5/105 , H01B7/18 , H01B7/292 , H01B9/008 , H01B9/04 , H01B13/0036 , H01B13/30 , H01R43/00 , Y10T29/49117
摘要: A composite core for use in electrical cables, such as high voltage transmission cables is provided. The composite core contains at least one rod that includes a continuous fiber component surrounded by a capping layer. The continuous fiber component is formed from a plurality of unidirectionally aligned fiber rovings embedded within a thermoplastic polymer matrix. The present inventors have discovered that the degree to which the rovings are impregnated with the thermoplastic polymer matrix can be significantly improved through selective control over the impregnation process, and also through control over the degree of compression imparted to the rovings during formation and shaping of the rod, as well as the calibration of the final rod geometry. Such a well impregnated rod has a very small void fraction, which leads to excellent strength properties. Notably, the desired strength properties may be achieved without the need for different fiber types in the rod.
摘要翻译: 提供用于电缆的复合芯,例如高压传输电缆。 复合芯包含至少一个棒,其包括被覆盖层包围的连续纤维部件。 连续纤维组分由嵌入在热塑性聚合物基体内的多个单向排列的纤维粗纱形成。 本发明人已经发现,通过对浸渍过程的选择性控制以及通过控制在形成和成形期间赋予粗纱的压缩程度可以显着地改善用热塑性聚合物基质浸渍粗纱的程度 杆,以及最终杆几何的校准。 这种良好浸渍的棒具有非常小的空隙率,这导致优异的强度性能。 值得注意的是,可以实现所需的强度性能,而不需要棒中不同的纤维类型。
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