公开(公告)号：US20090312110A1

公开(公告)日：2009-12-17

申请号：US12307865

申请日：2007-07-05

申请人： Thomas Koerner ,  Ernst-Peter Schmitz ,  Peter Kolbe

发明人： Thomas Koerner ,  Ernst-Peter Schmitz ,  Peter Kolbe

IPC分类号： F16C3/00 ,  B21D31/00

CPC分类号： B21H1/18

摘要： A method for producing a rotationally symmetrical hollow metal part, particularly a shaft. According to the method, bar-shaped ductile solid matrial is provided, the solid material is heated from about 300° C. below the forging temperature to the forging temperature, the solid material is transversally spline-rolled until weakenings are created in the core zone (3) of the solid material and the sold material is torn open. Two mandrels (5,6) are forcibly introduced into the center of the bar-shaped solid material during the rolling process, and then one mandrel is retracted while the other mandrel continues advancing so as to produce a tubular part. A transversally spline-rolled rotationally symmetrical hollow part, especially a shaft, which is produced accoridng to noted method can be embodied as a transmission shaft, camshaft, drive shaft, output shaft, starter shaft, hollow shaft, or can bea preform for molded parts and the like.

摘要翻译： 用于制造旋转对称的中空金属部件，特别是轴的方法。 根据该方法，提供棒状延性固体材料，将固体材料从锻造温度以下的约300℃加热至锻造温度，将固体材料横向花键滚动直至在芯部区域产生弱化 （3）的固体材料和销售的材料被撕开。 两个心轴（5,6）在轧制过程中强制地引入到棒状固体材料的中心，然后一个心轴缩回，而另一个心轴继续前进，以便产生管状部分。 横向花键滚动的旋转对称的中空部分，特别是根据所指出的方法制造的轴，可以被实现为传动轴，凸轮轴，驱动轴，输出轴，起动轴，空心轴，或者可以是用于模制部件的预成型件 等等。

公开(公告)号：US08312750B2

公开(公告)日：2012-11-20

申请号：US12307865

申请日：2007-07-05

申请人： Thomas Koerner ,  Ernst-Peter Schmitz ,  Peter Kolbe

发明人： Thomas Koerner ,  Ernst-Peter Schmitz ,  Peter Kolbe

IPC分类号： B21D17/04 ,  B21D17/08

CPC分类号： B21H1/18

摘要： A method for producing a rotationally symmetrical hollow metal part, particularly a shaft. According to the method, bar-shaped ductile solid material is provided, the solid material is heated from about 300° C. below the forging temperature to the forging temperature, the solid material is transversally spline-rolled until weakenings are created in the core zone (3) of the solid material and the sold material is torn open. Two mandrels (5,6) are forcibly introduced into the center of the bar-shaped solid material during the rolling process, and then one mandrel is retracted while the other mandrel continues advancing so as to produce a tubular part. A transversally spline-rolled rotationally symmetrical hollow part, especially a shaft, which is produced according to noted method can be embodied as a transmission shaft, camshaft, drive shaft, output shaft, starter shaft, hollow shaft, or can be a preform for molded parts and the like.

摘要翻译： 用于制造旋转对称的中空金属部件，特别是轴的方法。 根据该方法，提供棒状延性固体材料，将固体材料从锻造温度以下的约300℃加热至锻造温度，将固体材料横向花键滚动直至在芯部区域产生弱化 （3）的固体材料和销售的材料被撕开。 两个心轴（5,6）在轧制过程中强制地引入到棒状固体材料的中心，然后一个心轴缩回，而另一个心轴继续前进，以便产生管状部分。 可以将传动轴，凸轮轴，驱动轴，输出轴，起动轴，空心轴等形成为根据所述方法制造的横向花键状的旋转对称的中空部，特别是轴。 零件等。

公开(公告)号：US08286852B2

公开(公告)日：2012-10-16

申请号：US13016174

申请日：2011-01-28

申请人： Peter Kolbe ,  Ernst-Peter Schmitz

发明人： Peter Kolbe ,  Ernst-Peter Schmitz

IPC分类号： B23K20/12

CPC分类号： B23K20/129 ,  B23K33/006 ,  B23K33/008 ,  B23K37/06 ,  B23K2101/003 ,  F02F3/003 ,  F02F3/22 ,  F02F2003/0061

摘要： A method of friction welding a head part to a skirt part of a piston having a hollow cooling duct in which the internal connection surface of the first part to be welded is reciprocally arranged with an internal connection surface of the second part to be friction welded, so that they form a unsymmetrical contact area, so that the resulting weld of the first and the second parts produces a weld bead that is located predominantly outside of the hollow cooling duct. The unsymmetrical contact area can be formed by chamfered, angled edge surfaces that produce, for example, a wedge-shaped space, or partially matched, inter-fitting surfaces that remain out of contact and produce a gap at sides facing the hollow space.

摘要翻译： 一种将头部摩擦焊接到具有中空冷却管道的活塞的裙部的方法，其中待焊接的第一部分的内部连接表面与待摩擦焊接的第二部分的内部连接表面往复地布置， 使得它们形成不对称的接触区域，使得第一和第二部分的所得焊接产生主要位于中空冷却管道外部的焊道。 非对称接触区域可以由倒角的成角度的边缘表面形成，其产生例如楔形空间或部分匹配的相互嵌合的表面，其保持不接触并且在面向中空空间的侧面产生间隙。

公开(公告)号：US20090220820A1

公开(公告)日：2009-09-03

申请号：US12349259

申请日：2009-01-06

申请人： Peter Kolbe ,  Ernst-Peter Schmitz

发明人： Peter Kolbe ,  Ernst-Peter Schmitz

IPC分类号： B32B15/01 ,  B23K20/12

CPC分类号： B23K20/129 ,  B23K33/006 ,  B23K33/008 ,  B23K37/06 ,  B23K2101/003 ,  F02F3/22 ,  F02F2003/0061 ,  Y10T428/12493 ,  Y10T428/12764 ,  Y10T428/12965

摘要： A method of friction welding a first part to a second part of a component having a hollow space in which the internal connection surface of the first part to be welded is reciprocally arranged with an internal connection surface of the second part to be friction welded, so that they form a unsymmetrical contact area, so that the resulting weld of the first and the second parts produces a weld bead that is located predominantly outside of the hollow space. The unsymmetrical contact area can be formed by a chamfer, angled edge surfaces that produce, for example, a wedge-shaped space, or partially matched, inter-fitting surfaces that remain out of contact at sides facing the hollow space.

摘要翻译： 一种摩擦焊接第一部分到具有中空空间的部件的第二部分的方法，其中待焊接的第一部分的内部连接表面与待摩擦焊接的第二部分的内部连接表面往复地布置，因此 它们形成不对称的接触区域，使得第一和第二部分的所得焊接产生主要位于中空空间外部的焊道。 非对称接触区域可以由斜面形成的成角度的边缘表面，其形成例如楔形空间或部分匹配的相互嵌合的表面，该表面在面向中空空间的侧面保持不接触。

公开(公告)号：US08302447B2

公开(公告)日：2012-11-06

申请号：US12299549

申请日：2007-04-24

申请人： Ernst-Peter Schmitz ,  Peter Kolbe

发明人： Ernst-Peter Schmitz ,  Peter Kolbe

IPC分类号： B21K1/42 ,  B21D53/26

CPC分类号： B21K1/18 ,  B21J5/02 ,  B21J13/03 ,  B21K21/02 ,  Y10T29/49453

摘要： A device and method are provided for forging sleeve-shaped parts such as pistons. The device includes a form with: an upper form mandrel (C); an outer form ring (A); a lower form mandrel (B); an ejector device with an upper ejector (G) for ejection through the upper form mandrel (C); a lower ejector (H) for ejection through the lower form mandrel (B). Optional support devices for the form include a lower reinforcement ring (D) for the lower region of the outer form ring (A), a form mandrel housing (F) for the upper region of the outer form ring (A), and a clamping base (E) to support the lower form mandrel (B), by means of which the lower ejector (H) may be operated. The device and method advantageously facilitates the manufacture of pistons having a long skirt length and a minimal wall thickness.

摘要翻译： 提供用于锻造诸如活塞的套筒形部件的装置和方法。 该装置包括具有：上部形状心轴（C）的形式; 外形环（A）; 下形芯（B）; 具有用于通过上形芯（C）喷射的上喷射器（G）的喷射器装置; 用于通过下形芯（B）喷射的下喷射器（H）。 用于形式的可选的支撑装置包括用于外部成形环（A）的下部区域的下部加强环（D），用于外部成形环（A）的上部区域的形状心轴壳体（F） 底座（E）支撑下形芯棒（B），通过该底座可以操作下喷射器（H）。 该装置和方法有利地有助于制造具有长裙长和最小壁厚的活塞。

公开(公告)号：US20090301165A1

公开(公告)日：2009-12-10

申请号：US12299549

申请日：2007-04-24

申请人： Ernst-Peter Schmitz ,  Peter Kolbe

发明人： Ernst-Peter Schmitz ,  Peter Kolbe

IPC分类号： B21D22/00

CPC分类号： B21K1/18 ,  B21J5/02 ,  B21J13/03 ,  B21K21/02 ,  Y10T29/49453

摘要： A device and method are provided for forging sleeve-shaped parts such as pistons. The device includes a form with: an upper form mandrel (C); an outer form ring (A); a lower form mandrel (B); an ejector device with an upper ejector (G) for ejection through the upper form mandrel (C); a lower ejector (H) for ejection through the lower form mandrel (B). Optional support devices for the form include a lower reinforcement ring (D) for the lower region of the outer form ring (A), a form mandrel housing (F) for the upper region of the outer form ring (A), and a clamping base (E) to support the lower form mandrel (B), by means of which the lower ejector (H) may be operated. The device and method advantageously facilitates the manufacture of pistons having a long skirt length and a minimal wall thickness.

摘要翻译： 提供用于锻造诸如活塞的套筒形部件的装置和方法。 该装置包括具有：上部形状心轴（C）的形式; 外形环（A）; 下形芯（B）; 具有用于通过上形芯（C）喷射的上喷射器（G）的喷射器装置; 用于通过下形芯（B）喷射的下喷射器（H）。 用于形式的可选的支撑装置包括用于外部成形环（A）的下部区域的下部加强环（D），用于外部成形环（A）的上部区域的形状心轴壳体（F） 底座（E）支撑下形芯棒（B），通过该底座可以操作下喷射器（H）。 该装置和方法有利地有助于制造具有长裙长和最小壁厚的活塞。