摘要:
A sheave system comprising: a sheave body, the sheave body comprising: a groove; a sheave body outer diameter; a sheave body inner diameter; one sheave sleeve selected from at least four sheave sleeves fixedly attachable to the sheave body inner diameter, each of the at least four of the sheave sleeves comprising: a sleeve bore; a sleeve outer diameter that is about the same as the sheave body inner diameter as to allow a fixed attachment between the sleeve and sheave body; a sleeve inner diameter; one bearing selected from at least four bearings fixedly attachable to the sleeve inner diameter, each of the bearings comprising: a bearing outer diameter that is about the same as the sheave body inner diameter as to allow a fixed attachment between the bearing and the sleeve, and a bearing inner diameter. A method of making a sheave system, the method comprising: determining an outer diameter of a sheave body; determining a rope size; selecting a sheave body; determining an outer diameter of a shaft; determining a bearing type; selecting a bearing; selecting a sheave sleeve; attaching the sheave sleeve to the sheave body; and attaching the bearing to the sheave sleeve.
摘要:
The present invention relates to a disc-shaped material made from metal sheet, provided for the manufacture of a pulley or the like. According to the present invention, even if the metal sheet is thin and light weight, a peripheral wall of sufficient strength can be formed, by the following steps: rotating the material held between a pair of dies and pressing an outer periphery of the material by means of a forming roller, in a radially inward direction, thereby thickening axially the outer periphery of the material to be extended to both sides of a non-processed portion, thus forming the peripheral wall.
摘要:
A sheet metal member thickening method according to the present invention comprises the steps of rotating a disc-shaped sheet metal member held between rotating dies, and pressing a first forming roller and a second forming roller subsequently against a periphery thereof while rotating it, thereby forming a base plate and a thickened peripheral wall thereof. A first forming step comprises plural small steps, including a previous small step in the first forming step and a post small step following the previous one. Between the previous small step and the post small step, a radius of curvature of the annular bottom surface of the forming surface of the first forming roller is greater than that of the annular bottom surface of the forming surface of the first forming roller employed in the previous small step, and an opening angle between a pair of annular forming surfaces of the forming surface of the first forming roller employed in the post steps is smaller than that between the pair of annular forming surfaces of the forming surface of the first forming roller employed in the previous small step.
摘要:
A method for manufacturing a timepiece wheel having a bearing portion integrally formed with a pinion and gear wheel. A strip of material is compressed to simultaneously form a thin gear, a pinion and bearing surfaces. The formed gear is then sheared from the remainder of the strip formed of a metal.
摘要:
A pulley comprising a circumferential groove which has a non-flat groove surface for increased friction against a belt to be received and a manufacturing method therefor. According to the method a pulley material is forged into a basic pulley configuration which is the shape of the material ready for forming the circumferential groove. The basic configuration comprises a plurality of axial grooves which extend in a generally axial direction over a surface of the pulley in which the circumferential groove is to be formed. The the circumferential groove is rolling-formed in the pulley material. Thus, a non-flat groove surface for a higher friction is provided. Alternatively, the higher friction groove surface may be formed by roughening a sand blasting, shot blasting or chemical surface treatment.
摘要:
During the forging step two metallic flows are generated in the metallic blank, one is an elongating flow toward the flange portion and another is an elongating flow toward the cylindrical portion. These metallic flow are generated simultaneously.Since the metallic blank elongates toward the cylindrical portion and the flange portion at the same time, the metallic structure of the product formed by the present forging method does not develop a slide surface, so that no weak portion is generated in the product.
摘要:
A method of manufacturing precise sheet metal made poly-V pulleys with poly-V grooves, being uniform in thickness of peripheral wall and free of reduction of mechanical strength, by a step of preliminarily forming a lug in the peripheral wall of a cup-shaped blank and thickening the peripheral wall, a step of forming a plurality of V-grooves in a multiple arrangement on this thickened peripheral wall by pressing from both sides with a V-groove preliminary forming roller possessing a plurality of V-grooves forming ridges and a rotary inner die possessing a plurality of V-grooves while rotating the cup-shaped blank, and a step of pressing this peripheral wall with a plurality of V-grooves with a finishing roller. Furthermore, a method of manufacturing sheet metal made poly-V pulleys having advanced precision, by a step of preliminarily forming lugs and first grooves in the peripheral wall of a cup-shaped blank, and a step of thickening the peripheral wall.
摘要:
A clutch pulley assembly primarily designed for use with electromagnetic clutches for driving air conditioning compressors on automobiles and the like wherein the component parts of the clutch pulley assembly are fabricated from stampings with a reduction in the amount of machinery required to complete the device. The method of making and assembling the structure is part of the invention and includes the press forming of a web disc for supporting pulley grooves from sheet steel having desirable magnetic properties to produce an annular flange portion thereon at the outer edge thereof and extending substantially perpendicular thereto, then punching a central hub receiving aperture in the disc and then mounting the central aperture of said disc on a central hub made from a tube section. A die forming method of manufacturing a pulley groove is also disclosed. A section of steel tubing is cut to length, this section is press formed by axially moving dies, and then the pulley groove is completed by both axially and radially moving forming dies of multi-segment type. The pulley groove thus formed is then pressed upon the machined outer flange surface of the web disc in which magnetic flux blocking slots have also been punched.
摘要:
The invention relates to methods of making or manufacturing peripherally grooved sheet metal articles such as grooved wheels, V-type pulleys, automobile wheel rims, etc. Several embodiments of both the method of manufacture and pulley or wheel construction are disclosed. Basically, all of the embodiments have in common the use of the pair of sheet metal discs as the starting blanks for manufacturing a single peripherally grooved article. The discs are progressively formed into a final pulley in three stages. In the first stage, the metal discs are formed into nesting blanks forming an intermediate pre-clinched blank assembly shaped to facilitate the second step which involves acting upon the first assembly in a die to form an intermediate clinched blank assembly in which the discs are held together by an annular clinched portion. In the third step, the clinched blank assembly is acted upon to spread apart the outer rim sections to form a peripherally grooved sheet metal article. A multi-pulley or wheel construction is disclosed in which a plurality of the single pulleys or grooved sheet metal articles are clinched together to form a multi-pulley or wheel construction having several V-grooves. One preferred form of the clinched portion comprises mutually intertwining generally Sshaped, in cross-section, sections of each disc, end portions of the S-shaped sections being folded back upon the S-shape.
摘要:
A method of manufacturing lightweight-type wheels in which a strip of sheet steel is embossed with a series of type characters and, during embosure, the strip is bent or indented along a series of transverse lines, between rows of characters, to an extent sufficient to cause the strip to assume a closed, polygonal, tubular shape. The tubular strip is then affixed to a plurality of internal sheet steel reinforcing members for mounting on an operating shaft.