Abstract:
A low pressure turbine rotor disk for a small twin spool gas turbine engine in which the rotor disk includes a forward side cavity large enough to allow for the bearing assembly that rotatably supports the rotor disk to fit within the cavity in order to shorten the axial distance between the bearings that support the inner rotor shaft on which the turbine rotor disk is secured. Minimizing the bearings spacing allows for a high critical speed for the inner rotor shaft and therefore allows for the small twin spool gas turbine engine to operate at this small scale. The turbine rotor disk also includes a plurality of axial aligned cooling air holes to allow for cooling air from the bearings to flow out from the aft end of the rotor disk. The inner surface of the cavity is an annular surface that forms a seal with knife edges extending outward from the bearing support plate also located within the cavity. The rotor disk includes an annular groove facing outward and on the rear side of the disk to allow for a tool to be inserted for removing the rotor disk from the shaft. An axial central opening in the rotor disk allows for insertion of the shaft and is formed with a bearing race abutment surface on the forward side and a nut abutment surface of the aft side used to compress the rotor disk assembly on the inner rotor shaft.
Abstract:
An inner rotor shaft for use in a small twin spool gas turbine engine, the inner rotor shaft having a hollow middle section formed of a smaller diameter hollow section on a compressor end and a larger diameter hollow section on the turbine end of the shaft. Solid shaft end extend from the hollow section to form a forward solid shaft end to secure the fan rotor disk and an aft solid shaft end to secure the turbine rotor disk. A parabolic shaped transition section joins the forward shaft end to the smaller diameter hollow section, and a conical shaped transition section joins the aft shaft end to the larger diameter hollow section. A conical shaped transition piece joins the two hollow sections together to form an inner rotor shaft that can fit within a minimal space between the compressor rotor disk and the annular combustor assembly of the engine. The conical shaped transition section on the turbine end is so shaped in order to fit within a space formed inside the high pressure turbine rotor disk of the engine in order to minimize the axial spacing between the bearings that support the inner rotor shaft and raise the critical speed of the shaft to a safe level above the operating speed of the engine in order to make such a small twin spool gas turbine engine possible.
Abstract:
A micro gas turbine engine in which the turbine rotor blades are formed as an integral bladed rotor with cooling air passages formed within the blades and the rotor disk by an EDM process. an adjacent stator vane includes an air riding seal with an air cushion supplied through the vanes to provide cooling, and where the air cushion is then passed into the turbine blades and rotor disk to provide cooling for the turbine blades. With cooling of the turbine blades, higher turbine inlet temperatures for micro gas turbine engines can be produced.
Abstract:
A turbine rotor blade with a spar and shell construction, where the shell has an airfoil shape and is formed of two shell segments with an upper shell half and a lower shell half. The upper shell half is radially supported by a tip of the spar while the lower shell half is radially loaded by an attachment so that its load is not carried by the upper shell half and the tip of the spar in order to reduce overall stress levels.
Abstract:
A blade for a rotor of a gas turbine engine is constructed with a spar and shell configuration. The spar is constructed in an integral unit or multi-portions and includes a first wall adjacent to the pressure side and a second wall adjacent to the suction side, a tip portion extending in the spanwise direction and extending beyond the first wall and the second wall and a root portion extending longitudinally, an attachment portion having a central opening for receiving the root portion and a platform portion. The root portion fits into the central opening and is secured therein by a pin extending transversely through the attachment and the root portion. The shell fits over the spar and is supported thereto by a plurality of complementary hooks extending from the spar and shell. The ends of the shell fit into grooves formed on the tip portion and the platform. The shell is made from a high temperature resistant material, such as Molybdenum or Niobium, and is formed from a wire EDM process.
Abstract:
A large floating vertical axis wind turbine with a floating inner cylinder having rotor blades that rotate together as an assembly, and a floating outer cylinder with a central opening in which the floating inner cylinder rotates for support against tipping. Outriggers with floating devices on the ends extend out from the floating outer cylinder for additional stability. The floating inner cylinder is partially supported by a top bearing on the outer cylinder to carry some of the load from the rotor blades.
Abstract:
A turbine rotor blade with a brush seal formed between the blade tip and an outer shroud to form a seal for a blade outer air seal. The brush seal includes fibers made from a high temperature resistant material that has long wear life such as fibers of alumina-boria-silicate in order to withstand the temperature environment of a turbine rotor blade and to provide long life due to rubbing of the brush fibers on the relatively rotating brush seal surface.
Abstract:
A turbine rotor blade with a spar and shell construction, where the shell has an airfoil shape and is formed of two shell segments with an upper shell half and a lower shell half. The upper shell half is radially supported by a tip of the spar while the lower shell half is radially loaded by an attachment so that its load is not carried by the upper shell half and the tip of the spar in order to reduce overall stress levels.
Abstract:
The present invention is a vane for us in a gas turbine engine, in which the vane is made of an exotic, high temperature material that is difficult to machine or cast. The vane includes a shell made from either Molybdenum, Niobium, alloys of Molybdenum or Niobium (Columbium), Oxide Ceramic Matrix Composite (CMC), or SiC-SiC ceramic matrix composite, and is formed from a wire electric discharge process. The shell is positioned in grooves between the outer and inner shrouds, and includes a central passageway within the spar, and forms a cooling fluid passageway between the spar and the shell. Both the spar and the shell include cooling holes to carry cooling fluid from the central passageway to an outer surface of the vane for cooling. This cooling path eliminates a serpentine pathway, and therefore requires less pressure and less amounts of cooling fluid to cool the vane.
Abstract:
The present invention is a vane for us in a gas turbine engine, in which the vane is made of an exotic, high temperature material that is difficult to machine or cast. The vane includes a shell made from Tungsten, and is formed from a wire electric discharge process. The shell is positioned in grooves between the outer and inner shrouds, and includes a central passageway within the spar, and forms a cooling fluid passageway between the spar and the shell. Both the spar and the shell include cooling holes to carry cooling fluid from the central passageway to an outer surface of the vane for cooling. This cooling path eliminates a serpentine pathway, and therefore requires less pressure and less amounts of cooling fluid to cool the vane.