Abstract:
A hydrophilic fiber wick is provided, the wick made up of a self-sustaining fluid transmissive body having a plurality of bicomponent fibers bonded to each other at spaced apart contact points. The bicomponent fibers have at least one biodegradable material and collectively define tortuous fluid flow paths through the fluid transmissive body.
Abstract:
A fiber spinning device and process for manufacturing a web of fibers including a homogeneous mixture of fibers of different characteristics. Monocomponent fibers of different polymers can be extruded side-by-side from the same die system. Sheath/core bicomponent fibers can be alternated with monocomponent fibers formed of the same core polymer as used in the bicomponent fibers. Bicomponent fibers having a common core polymer and different sheath polymers can be extruded from alternate spinneret orifices in the same die plate. Multiple distribution plates are provided with surface grooves or depressions to direct polymer materials from independent sources to only selected spinneret openings in an array of spinneret openings while maintaining the polymers segregated from each other. Unique products formed from the improved mixed fiber technology are useful as high efficiency filters in various environments, coalescent filters, reservoirs for marking and writing instruments, wicks and other elements designed to hold and transfer liquids for medical and other applications, heat and moisture exchangers and other diverse fibrous matrices.
Abstract:
A cigarette filter having a core of synthetic fibrous filter material and an outer plug wrap is provided with a group of longitudinal bores and a group of peripheral channels in the core to improve the filtration efficiency and to balance the distribution of smoke flow over the cross-sectional area of the filter.
Abstract:
An ink pen, particularly a roller type marker, includes a pen body provided with a fibrous body ink reservoir for holding ink, and a pen tip is provided on the pen body for drawing ink from the ink reservoir. The fibrous body ink reservoir is composed of a gathered bundle of unbonded continuous false twist stretch yarn fibers having twist and curl which are oriented generally parallel to one another and which entangle one another and are sufficiently randomly oriented with one another so as to form a strong tangled fibrous mass having high capillarity for good ink-holding properties while preventing leakage. The ink reservoir can be used with a film overwrap or extruded coating layer.
Abstract:
Tobacco smoke filters and methods and means for making same wherein the products have an elongated annular intermediate member overwrapped with a conventional plug wrap, with discrete inner plugs of a length shorter than the intermediate member and offering at least as much resistance to passage of smoke as the intermediate member, being secured within the intermediate member against axial displacement. The inner member may be formed of a filtration material, as is the intermediate member, or the inner member may be formed of a material which is non-permeable to smoke. Portions of the intermediate member may be crimped to embed them into the inner member thereby improving the engagement between these members. The inner member may be centrally positioned within the intermediate member to form cavities at each end of the filter or, alternatively, the inner member may be secured at one end of the intermediate member to provide only a single inner cavity. The smooth outer surface of the intermediate member enables the attachment of a conventional plug wrap without the need for an internal glue line. Means are disclosed for cutting an inner rod to form a multiplicity of inner plug members, and then axially spacing the inner members from each other by injecting jets of air or the like between adjacent inner members.
Abstract:
Tobacco smoke filters having a composite substantially cylindrical inner member formed from two semi-cylindrical inner elements and overwrapped with a common plug wrap. The composite inner member has a discrete inner cavity formed in each semi-cylindrical element and a composite cavity formed by a depressed portion in each semi-cylindrical element. A substantially smooth outer surface is provided on the composite inner member for attaching a conventional plug wrap without the need for an internal glue line. Separate cylindrical elements are reformed into semi-cylindrical elements and crimped to provide depressed pockets, following which the semi-cylindrical elements are mated and overwrapped to produce the final product.
Abstract:
A device and method for spinning polymer fibers utilizes one or more independent sources of polymer materials, pumps for feeding polymer material from each of the sources, and a series of distribution plates with surface grooves, through holes and/or slots together defining separated distribution paths, each of which receives polymer material from one of said independent sources. The surface grooves are defined to a depth less than the thickness of the distribution plate. At least one distribution plate contains spinneret orifices defined by outlet surface grooves extending from the distribution path to the edge of that plate, whereby fibers are extruded from the spinneret orifices edgewise from the plate. The spinneret orifices may be defined by overlayed outlet surface grooves or slots defined in abutting plates.
Abstract:
A porous element particularly for use as a tobacco smoke filter plug in association with a cigarette or the like wherein the matrix comprises a multiplicity of biodegradable polyvinyl alcohol fibers bonded together at their points of contact to define a tortuous interstitial path for the passage of smoke. Because of the hygroscopic nature of polyvinyl alcohol, commercial production of such products require careful control of the moisture content of the polyvinyl alcohol fiber starting material, usually pre-drying the same to a residual moisture content of 7% by weight or less, and treatment of the low moisture fibrous mass by superheated steam to add about 2.5 to 5% moisture to a final moisture content of about 2.5 to 10%. The steam renders the fiber surface adhesive and, thus, bondable, and also lubricates the gathered fibers to improve processability.
Abstract:
Sheath-core bicomponent fibers comprising a core of a low-cost, high strength, thermoplastic material, preferably polypropylene or polybutylene terephthalate, completely covered with a sheath formed of polyethylene terephthalate or a copolymer thereof are produced, preferably melt blown to an average diameter of 12 microns or less, and formed into a self-sustaining, three-dimensional, porous element having various applications, principally as an ink reservoir element for a marking or writing instrument, although the porous element may also find utility as a tobacco smoke filter. Other forms of the product have utility in diverse applications where its excellent capillary, absorption and filtering properties are advantageous. The resultant products retain or improve upon the desirable features and processing capabilities of conventional elements, but are substantially less expensive, requiring less high cost polyester for equivalent or better properties.
Abstract:
Apparatus for use in cooling heated filter rods particularly in the manufacture of cigarette filters is in the form a conduit through which the heated filter rod material is passed axially while being subjected to a flow of coolant gas. The conduit is provided with axially spaced rings of gas admission ports through which the coolant gas enters the conduit and adjacent rings of gas discharge ports through which the gas leaves the conduit. The ports in adjacent rings are slightly off-set circumferentially to provide uniform gas distribution through the filter rod material and the respective rings of admission ports are each provided with an admission ring manifold. The manifolds are connected in axial groups to respective headers so that independent sources of coolant gas can be provided to the respective groups whereby the cooling effect can be controlled lengthwise of the conduit. The gas ports may be angled vertically so as to provide flow of gas through the conduit in a counter current direction to the direction of passage of the filter rod material.