Abstract:
An article of footwear includes a sole structure and an upper that is attached to the sole structure. The upper defines a cavity that is configured to receive a foot of a wearer. The upper is at least partially defined by a textile. The textile includes a first area that is substantially smooth. The first area defines a reference boundary that conforms to the cavity. The textile includes a second area. The second area includes a plurality of projection structures that project away from the reference boundary and outwardly from the cavity at varying heights. The second area includes a plurality of recess structures that recess away from the reference boundary and inwardly toward the cavity. The plurality of projection structures and the plurality of recess structures are in an alternating arrangement across the textile.
Abstract:
An article of footwear, such as a shoe, includes an upper and a sole. The upper may be formed with an outer layer and a floating textile layer relative to one or more portions of the outer layer. The floating textile layer has an apparent elongation that is less than an apparent elongation of the outer layer in response to an equal tensile force applied to each of the floating textile layer and the outer layer along a same axis of orientation. The differential in apparent elongation of the outer layer and the floating textile layer may increase wearability and functionability of the upper.
Abstract:
A method of manufacturing a midsole includes placing first and second preforms into a midsole recess of a mold, with first and second portions of the mold defining a first overflow chamber connected to the first recess; closing the mold by positioning the first and second portions in contact with one another; heating the mold for a predetermined period of time at a predetermined temperature such that the first and second preforms melt and bond together to form a midsole, with a portion of each of the first and second preforms flowing into the first overflow chamber to form a first overflow portion; removing the midsole from the mold; allowing the midsole to expand; and cutting away the first overflow portion.
Abstract:
A method of manufacturing a midsole includes placing first and second preforms into a midsole recess of a mold, with first and second portions of the mold defining a first overflow chamber connected to the first recess; closing the mold by positioning the first and second portions in contact with one another; heating the mold for a predetermined period of time at a predetermined temperature such that the first and second preforms melt and bond together to form a midsole, with a portion of each of the first and second preforms flowing into the first overflow chamber to form a first overflow portion; removing the midsole from the mold; allowing the midsole to expand; and cutting away the first overflow portion.
Abstract:
A method of manufacturing a midsole includes placing first and second preforms into a midsole recess of a mold, with first and second portions of the mold defining a first overflow chamber connected to the first recess; closing the mold by positioning the first and second portions in contact with one another; heating the mold for a predetermined period of time at a predetermined temperature such that the first and second preforms melt and bond together to form a midsole, with a portion of each of the first and second preforms flowing into the first overflow chamber to form a first overflow portion; removing the midsole from the mold; allowing the midsole to expand; and cutting away the first overflow portion.
Abstract:
A strobel for an article of footwear includes a polymeric bladder defining an interior cavity and configured to retain a fluid in the interior cavity. The polymeric bladder has a peripheral flange extending around at least a portion of a perimeter of the interior cavity. A first bond secures opposing inner surfaces of the polymeric bladder to one another and extends transversely inward from a medial side of the peripheral flange only partway transversely across the interior cavity. A second bond is rearward of the first bond. The second bond extends transversely inward from a lateral side of the peripheral flange only partway transversely across the interior cavity. A tensile component is disposed in the interior cavity. An outer edge of the tensile component extends transversely inward at and borders a perimeter of the first bond and a perimeter of the second bond.
Abstract:
A strobel for an article of footwear includes a polymeric bladder defining an interior cavity and configured to retain a fluid in the interior cavity. The polymeric bladder has a peripheral flange extending around at least a portion of a perimeter of the interior cavity. A first bond secures opposing inner surfaces of the polymeric bladder to one another and extends transversely inward from a medial side of the peripheral flange only partway transversely across the interior cavity. A second bond is rearward of the first bond. The second bond extends transversely inward from a lateral side of the peripheral flange only partway transversely across the interior cavity. A tensile component is disposed in the interior cavity. An outer edge of the tensile component extends transversely inward at and borders a perimeter of the first bond and a perimeter of the second bond.
Abstract:
A midsole and a method of manufacturing it includes placing first and second preforms into a midsole recess of a mold, with first and second portions of the mold defining a first overflow chamber connected to the first recess; closing the mold by positioning the first and second portions in contact with one another; heating the mold for a predetermined period of time at a predetermined temperature such that the first and second preforms melt and bond together to form a midsole, with a portion of each of the first and second preforms flowing into the first overflow chamber to form a first overflow portion; removing the midsole from the mold; allowing the midsole to expand; and cutting away the first overflow portion.
Abstract:
A method of manufacturing a midsole includes placing first and second preforms into a midsole recess of a mold, with first and second portions of the mold defining a first overflow chamber connected to the first recess; closing the mold by positioning the first and second portions in contact with one another; heating the mold for a predetermined period of time at a predetermined temperature such that the first and second preforms melt and bond together to form a midsole, with a portion of each of the first and second preforms flowing into the first overflow chamber to form a first overflow portion; removing the midsole from the mold; allowing the midsole to expand; and cutting away the first overflow portion.
Abstract:
A sole structure for an article of footwear includes an outer sole component with a co-molded flex modifier component. The outer sole component is formed of a first mold material, such as a rubber mold material. The flex modifier component includes a fiber material and a second mold material. The second mold material may be mold compatible with the first mold material. The sole structure may be formed by co-molding an outer sole component blank or pre-form (e.g., rubber mold material), and a flex modifier component, e.g., in a hot press molding process using a molding system having a mold cavity configured to form the outer sole component. The flex modifier component may be formed (e.g., cut or stamped) from a sheet of flex modifier material, such as a thermoplastic extruded hot melt film sandwiched between fusion bonded non-woven fiber fabric material impregnated with a styrene-coated polymer.