Abstract:
This invention is concerning a rotary electric machine 1, this electric motor 1 being provided with an inner cylinder 2, a rotor 3 provided so as to be rotatable inside the inner cylinder 2, a stator 4 fixed to the inner cylinder 2 and separated via a gap from an outer periphery of the rotor 3, and an outer cylinder 8 that covers an entire periphery of the inner cylinder 2 and forms a space 15, which serves as a coolant passage, in conjunction with the inner cylinder 2, wherein both ends of the inner cylinder 2 and the outer cylinder 8 in an axial direction are fixed to each other by cylinder welding portions 9 formed by welding. Accordingly, a rotary electric machine that is small and light can be obtained at low cost.
Abstract:
A radially outer insulating paper includes: an annular radially outer insulating paper base portion that is disposed on a radially inner side of a row of first coil terminals; and radially outer insulating paper protruding portions that each protrude radially outward from an axially outer end portion of the radially outer insulating paper base portion, and that are inserted between adjacent first coil terminals axially further outward than second bent portions; and a radially inner insulating paper includes: an annular radially inner insulating paper base portion that is disposed on a radially outer side of a row of second coil terminals; and radially inner insulating paper protruding portions that each protrude radially inward from an axially outer end portion of the radially inner insulating paper base portion, and that are inserted between adjacent second coil terminals axially further outward than fourth bent portions.
Abstract:
The hole diameter of a shaft through hole formed in the rotor core is changed in the axial direction, thereby forming a concave portion whose hole diameter is large and a convex portion whose hole diameter is small in the inner circumferential surface of the shaft through hole; the convex portion is arranged at opening portions on both ends of the shaft through hole; a shaft having ridge-shaped convex portions on a press-fitting portion is press-fitted into the shaft through hole to assemble; the number of points of the concave portion is equal to or more than two; and respective diameter dimensions of the concave portion, the convex portion, and the shaft are set to be the diameter of a main body of the shaft
Abstract:
The hole diameter of a shaft through hole formed in the rotor core is changed in the axial direction, thereby forming a concave portion whose hole diameter is large and a convex portion whose hole diameter is small in the inner circumferential surface of the shaft through hole; the convex portion is arranged at opening portions on both ends of the shaft through hole; a shaft having ridge-shaped convex portions on a press-fitting portion is press-fitted into the shaft through hole to assemble; the number of points of the concave portion is equal to or more than two; and respective diameter dimensions of the concave portion, the convex portion, and the shaft are set to be the diameter of a main body of the shaft
Abstract:
The rotary electric machine includes concentrated winding coil that is configured by winding a conductor wire around a tooth for multiple laps so as to pass through a concave space that is formed by trunk portions and first and second flange portions of first and second insulators, a crossover points of the conductor wire being formed on a coil end of the concentrated winding coil that is positioned above the first insulator, slot-housed portions of the concentrated winding coil that are positioned on two circumferential sides of the tooth being configured such that the conductor wire is arranged in a staggered stacking pattern in multiple rows and in multiple layers, and a varnish being applied to the coil end that is positioned above the first insulator.
Abstract:
A coil group 23G is composed of windings 23U to 23W for U phase, V phase, and W phase. One ends 23U1 to 23W1 of the windings for the respective phases composing the coil group 23G are connected to respective power supply bus bars 25U to 25W, and the other ends 23U2 and 23W2 of the windings for the phases positioned at both ends in the circumferential direction in the coil group 23G extend toward the other end 23V2 of the winding for the rest of the phases, whereby the other ends 23U2 to 23W2 of the windings for the respective phases are mutually connected.
Abstract:
In an armature coil according to the present invention and, more particularly, in an armature coil including a plurality of coil conductors wound around a plurality of slots which are formed in a stator core and opened on the radially inner side, the circumferential width of the plurality of the coil conductors is formed in a substantially trapezoidal shape which gets narrower toward the radially inner side and the cross-sectional areas of the plurality of the coil conductors in the slot are each substantially the same and the circumferential width thereof is formed narrower as the coil conductor is arranged toward the radially inner side; and one coil conductor is formed in a convex shape and another coil conductor is formed in a concave shape along the convex shape.
Abstract:
A method of manufacturing an armature coil includes steps of arranging a plurality of coil conductors of the armature coil between an end metal die and a back portion metal die on a lower metal die; pressing, with the upper metal die in a pressing direction, the plurality of the coil conductors arranged between the end metal die and the back portion metal die on the lower metal die; and removing coil conductors that become formed in a convex shape and a concave shape from the lower metal die. The upper metal die may be provided with an inclined portion on a lower metal die side of the upper metal die, and the upper metal die may be configured to be pressed such that a space is formed by the dies, the space having a width that gets gradually narrower.
Abstract:
The present invention is provided with: an insulation holder formed of a thermoplastic resin material and having a first opening; a wire connection ring formed of a thermoplastic resin material and having a second opening; and a joining component inserted astride in the first opening and the second opening, the joining component being formed of a metal material having a higher melting point than those of the thermoplastic resin materials, the joining component having a higher stiffness than those of the insulation holder and the wire connection ring, wherein a welded part is formed by welding in at least a part of an area where each of the insulation holder and the wire connection ring has contact with the joining component.
Abstract:
An iron core member has: first divided yoke portions; second divided yoke portions alternately arranged with the first divided yoke portions; a first tooth portion extending from one circumferential end of each first divided yoke portion, a second tooth portion extending from the other circumferential end; a third tooth portion extending from one circumferential end of the second divided yoke portion on the second tooth portion side, and a fourth tooth portion extending from the other circumferential end. A tooth end portion of the first tooth portion and a tooth end portion of the adjacent fourth tooth portion are integrally joined at a first tooth end joint portion, and a tooth end portion of the second tooth portion and a tooth end portion of the adjacent third tooth portion are integrally joined at a second tooth end joint portion, thereby providing one continuous sheet of the core member.