Abstract:
The present disclosure relates to an apparatus and method of impregnating fibrous webs. An apparatus generally includes a volume of liquid curable resin having a liquid surface, and a liquid curable resin (310) saturated roll of fibrous web (320) at least partially submerged in the volume of resin. The apparatus is configured to unwind the liquid curable resin saturated roll of fibrous web such that the fibrous web separates from the roll of fibrous web below the liquid surface and forms a resin impregnated fibrous web.
Abstract:
Methods of forming composite optical film (100) are disclosed. The methods include exposing a composite film to a first energy source (340) to cure the composite film to (321) a first cure state. The composite film includes reinforcing (102) fibers dispersed within a curable resin (104). Then the method includes removing the first energy source from the first cure state composite film and then exposing the first cure state composite film to a second energy source (341) to further cure the composite film to a second cure state. The method includes 10 combining the composite film with an optical element to from the composite optical film.
Abstract:
A composite polymer fiber comprises a polymer filler material and a plurality of polymer scattering fibers disposed within the filler material. At least one of the filler material and the scattering fibers is formed of a birefringent material. The refractive indices of the filler material and the scattering fibers can be substantially matched for light incident in a first polarization state on the composite polymer fiber and unmatched for light incident in an orthogonal polarization state. The scattering fibers may be arranged to form a photonic crystal within the composite fiber. The composite fibers may be extruded and may be formed into a yarn, a weave or the like. If the filler material is soluble, it may be washed out of the yarn or weave, and the scattering fibers may then be infiltrated with a resin that is subsequently cured.
Abstract:
A spiral wound fiber that includes birefringent interfaces is useful in different optical devices. One type of wound fiber includes at least first and second material layers. At least one of the layers is polymeric and at least one of the layers is birefringent. The spiral wound fiber may be used alone, or in an optical device. Such an optical device can include the fiber embedded within a matrix or attached to a substrate. The spiral wound fiber can be made by rolling a stack of at least two layers, by coextruding the two layers or by coating a rotating form.
Abstract:
A spiral wound fiber that includes birefringent interfaces is useful in different optical devices. One type of wound fiber includes at least first and second material layers. At least one of the layers is polymeric and at least one of the layers is birefringent. The spiral wound fiber may be used alone, or in an optical device. Such an optical device can include the fiber embedded within a matrix or attached to a substrate. The spiral wound fiber can be made by rolling a stack of at least two layers, by coextruding the two layers or by coating a rotating form.
Abstract:
Dispersions of nanoparticles in a resin component are described. The nanoparticles have a multimodal particle size distribution including at least a first mode and a second mode. The number average particle diameter of the particles in the first mode is greater than the number average particle size distribution in the second mode. The use of multimodal nanoparticle size distributions and the relative number of particles in the first and second mode to reduce or eliminate particle stacking behavior is also described.
Abstract:
A polarizer is formed with an arrangement of polymer fibers substantially parallel within a polymer matrix. The polymer fibers are formed of at least first and second polymer materials. At least one of the polymer matrix and the first and second polymer materials is birefringent, and provides a birefringent interface with the adjacent material. Light is reflected and/or scattered at the birefringent interfaces with sensitivity to the polarization of the light. In some embodiments, the polymer fibers are formed as composite fibers, having a plurality of scattering polymer fibers disposed within a filler to form the composite fiber. In other embodiments, the polymer fiber is a multilayered polymer fiber. The polymer fibers may be arranged within the polymer matrix as part of a fiber weave.
Abstract:
A polarizing film is made of multilayer polarizing fibers embedded within a matrix. The fibers are formed with layers of at least a first and a second polymer material. Layers of the first polymer material are disposed between layers of the second polymer material. At least one of the first and second polymer materials is birefringent. In some embodiments the thickness of the layers of at least one of the materials varies across the fiber. The fibers are be embedded within a material having a lower refractive index than either the first or second polymer material.
Abstract:
A display system has a display panel and at least one light source for producing light to illuminate the display panel. A polarizer film may be employed between the display panel and the light source. At least one of the polarizing fibers has multiple internal birefringent interfaces between a first polymer material and a second polymer material. In some embodiments, the polarizer substantially reflects normally incident light in a first polarization state and substantially transmits normally incident light, in a second polarization state orthogonal to the first polarization state, with a haze value of at least 10%.
Abstract:
An assemblage of laminates each including only a portion of a graphic, which graphic portion has a layer of pressure-sensitive adhesive along its rear major surface. The graphic portions in the laminates are adapted to be adhered to a substrate by the layers of adhesive in a predetermined relative orientation to form a graphic having a predetermined shape. Each of the laminates further includes a separate polymeric cover sheet having opposite outer and inner major surfaces and overlaying the graphic portion, and a layer of removable pressure-sensitive adhesive having opposite front and rear major surfaces, which layer of removable pressure-sensitive adhesive is coextensive with and has its rear surface adhered to the inner major surface of the cover sheet and has its front surface adhered to the front surface of the graphic portion. The cover sheets in the laminates have irregular visually distinctive mating edges shaped for edge-to-edge engagement only when the graphic portions in the laminates are in the predetermined relative orientation.