摘要:
A valve assembly has a valve body with a bore formed therein. A valve spool is slidably disposed in the valve body. The valve spool has a plurality of valve lands that closely engage the valve bore to form substantially leak-free interfaces. The leading land has a diameter less than the land immediately adjacent thereto in a range of 0.34 mm to 0.17 mm, and a recess formed between the leading land and the first adjacent land. The recess has an inner diameter at least 0.75 mm less than said diameter of said leading land.
摘要:
This invention relates to an actuable park pawl system for a hybrid electro-mechanical transmission located in the end cover portion of the transmission housing. The end cover portion is configured to cover the park pawl system and ancillary components such as the actuator guide. This enables the actuator guide to be an open-ended structure. A method of securing a park engagement system with an open-ended actuator guide in a vehicle transmission is further provided.
摘要:
An input shaft for a hybrid transmission includes a cylindrical hollow shaft portion having internal and external surfaces. The internal surface defines an internal cavity coaxial with the hollow shaft portion and has a splined portion configured to allow power to be transferred to the hollow shaft portion. The input shaft may further include a freeze plug press-fit in the internal cavity, configured to fluidly seal the inner cavity in embodiments with a cavity extending throughout the input shaft. The splined portion may be a broached spline. A method of manufacturing a hybrid powertrain includes forming a hollow transmission input shaft and press-fitting a plug into it, such that the shaft is internally fluid sealed. The shaft is mated to the transmission which may then be filled with fluid and tested for operability. The shaft may be dry-mated to an engine output member for common rotation therewith.
摘要:
This invention relates to grounding the mechanical loads of an electrically variable transmission with a park pawl system located in the end cover portion of the transmission housing. The end cover portion is configured to cover the park pawl system and engagement gear. A support hub is interfittable with the end cover portion of the transmission and sufficiently secured thereto so as to ground the park pawl loads. The hub also functions to guide oil to the cavity of a piston-clutch assembly. A method of securing a hub to an electrically variable transmission housing is also provided.
摘要:
A hybrid transmission including two electric motors and a plurality of planetary gear sets operatively connectable to the motors and to an engine is provided. Novel motor features are provided including structure adapted to improve reliability and to facilitate assembly. More precisely, a method is provided for locating and installing the components of a motor, including a rotor and a stator, within a covered housing to form a motor module. A plurality of rotor bearings and a position/speed sensor are also preferably added to the motor module. After the motor module is assembled, the motor may be tested and thereafter the motor module can be installed into a hybrid transmission as a single component utilizing conventional transmission assembly methods.
摘要:
A method for establishing electrical communication between a control module and a motor/generator in a hybrid electromechanical transmission includes providing a preassembled terminal subassembly including a first plurality of wire terminals sufficiently interconnected for selective, substantially unitary movement with respect to a transmission housing, aligning the preassembled terminal subassembly with a second plurality of wire terminals affixed with respect to at least one electric motor/generator, and establishing electrical communication between each of said first plurality of wire terminals and a respective one of said second plurality of terminals.
摘要:
This invention relates to the housing of a hybrid electro-mechanical transmission consisting of park pawl system located in the end cover portion of the transmission housing. The end cover portion is configured to cover the park pawl system and allow access to the components of the park pawl system for assembly or service even as the end cover portion remains attached to the main housing of the transmission. Beyond providing coverage to the park pawl system, the end cover portion also provides structural support to a main housing portion during operation of the transmission. A method of assembling a park pawl system between main and end cover portions of a transmission housing is also provided.
摘要:
This invention relates to the housing of a hybrid electro-mechanical transmission consisting of park pawl system located in the end cover portion of the transmission housing. The end cover portion is configured to cover the park pawl system and allow access to the components of the park pawl system for assembly or service even as the end cover portion remains attached to the main housing of the transmission. An access cover and seal for the access opening in the end cover portion is also provided. The access opening is designed to be small enough so that the end cover portion can also provides structural support to a main housing portion during operation of the transmission. A method of selectively providing access to a park pawl system located in the end cover portion of a transmission housing is also provided.
摘要:
An electrical connector assembly for use in establishing electrical communication between a control module and a motor/generator in a hybrid electro-mechanical transmission includes an insulating wire isolator and nuts nonrotatably preassembled thereto. The electrical connector reduces the quantity of loose parts during transmission assembly. The nuts, being nonrotatably connected to the isolator, which in turn is affixed with respect to a motor housing, are able to accept torque from bolts without assisted retention.
摘要:
An assembly in a transmission of a motor vehicle for communicating lubrication oil to a bearing in a planetary gear set includes a planet carrier having a plate with an inner groove in communication with a slot of a bushing, a pinion hole, and a second passage that communicates between the inner groove and the pinion hole. The planet carrier further includes a pinion disposed within the pinion hole and a bearing disposed on the pinion for supporting a planetary gear. A groove is disposed in the pinion and is in communication with the second passage. A third passage extends from the groove into the pinion. A fourth passage extends from the third passage into the pinion along an axis of the pinion. A fifth passage extends from the fourth passage to the outer surface. Pressurized lubrication oil is communicated through the plate and pinion to the bearing.