Abstract:
A hydraulic circuit branch includes a hydraulic actuator, such as a cylinder, and an assembly of one or more electrohydraulic proportional valves connected in series between a pressurized fluid supply line and a tank return line. The force acting on the hydraulic actuator is determined by sensing fluid pressures produced by the hydraulic actuator. Pressures in the supply and tank return lines also are sensed. The sensed pressures and a desired velocity for the hydraulic actuator are employed to determine an equivalent flow coefficient, which characterizes fluid flow through the hydraulic circuit branch, either a conduction or restriction coefficient may be derived. The equivalent flow coefficient is used to determine how to activate each electrohydraulic proportional valve to achieve the desired velocity of the hydraulic actuator. The equivalent flow coefficient also is employed to control the pressure levels in the supply and tank return lines.
Abstract:
A hydraulic system has a valve assembly with two workports coupled to chambers of first and second cylinders which are connected mechanically in parallel to a machine component. A separation control valve is connected between first chambers of both cylinders, and a shunt control valve is connected between the workports. A recovery control valve couples an accumulator to the first chamber of the second cylinder. Opening and closing the valves in different combinations routes fluid from one or both cylinders into the accumulator where the fluid is stored under pressure, and thereafter enables stored fluid to be used to power one or both cylinders. The shunt control valve is used to route fluid exhausting from one chamber of each cylinder to the other chambers of those cylinders. Thus the hydraulic system recovers and reuses energy in various manners.
Abstract:
A member of a machine, such as a boom on construction equipment for example, is pivoted by a first actuator and has a length that is alterable by a second actuator. A control method allows an operator of the machine to command a point on the member to move along a straight line path. The operator command specifies velocities along two orthogonal axes and those velocities are transformed into an angular velocity and a length velocity for the member. The angular velocity and a length velocity then are converted into individual velocities for the first and second actuators. Each actuator is operated at its respective velocity to achieve the commanded movement of the member.
Abstract:
Motion of a hydraulically driven machine component is controlled in response to a velocity command that indicates a desired velocity for the machine component. A method for detecting a velocity fault involves determining an actual velocity at which the machine component is moving, and producing a velocity error value based on a difference between the velocity command and the actual velocity. The velocity error value is integrated, such as by a low pass, biquadratic filter function, to produce an integrated value. The integrated value is compared to one or more thresholds to determine whether a velocity fault has occurred.
Abstract:
A control system for operating a hydraulic system includes a user input device which generates an input signal indicating desired movement of a hydraulic actuator. A mapping routine converts the input signal into a velocity command indicating desired actuator velocity. A valve opening routine transforms the velocity command into a flow coefficient which characterizes fluid flow through the valve assembly and from the flow coefficient produces a set of control signals designating levels of electric current to apply to valves within the valve assembly. A pressure controller regulates pressure in the supply line in response to the velocity command. When the hydraulic system has a plurality of functions, the control system adjusts each velocity command to equitably apportion fluid to each function when the aggregate flow being demanded by the functions exceeds the total flow available from a source.
Abstract:
A system operates a hydraulic actuator, such as a cylinder, in one of several modes that include powered extension and retraction, self-powering regeneration modes in which fluid exhausting from one cylinder chamber is routed into the other cylinder chamber, and cross function regeneration modes wherein the fluid exhausted from one actuator is routed in the supply conduit to power a different actuator. A controller determines which modes are viable based on existing system conditions and selects from among the viable available modes. That determination is a function of the desired velocity for the actuator, the hydraulic load on the actuator, and pressures in the supply and return hydraulic conduits. The system also can recover potential or kinetic energy through pressure intensification which recovered energy can be used to power another simultaneously active hydraulic function or to drive the prime mover via an over-center variable pump/motor.
Abstract:
A servomechanism includes a controller which dynamically estimates the resistance of the solenoid coil in an electrohydraulic valve as part of determining a level of electric voltage to apply to open the valve. The servomechanism receives a current setpoint designating a desired electric current level and senses the actual level of current flowing through the coil. A proportional term is derived from the current setpoint and the actual level of current. Creation of a derivative term is based on the difference between the current setpoint and the actual level of current. A feedforward term is produced by estimating the resistance of the electrohydraulic valve and limiting the feedforward term to a predefined range of acceptable values. The proportional term, derivative term, and the feedforward term are summed to define a desired voltage level, and a PWM signal for driving the electrohydraulic valve is generated based on the desired voltage level.
Abstract:
A method provides several modes for recovering hydraulic energy produced by an overrunning load acting on cylinders connected in parallel to a machine component. In one mode, fluid from first chambers in both cylinders is routed into the accumulator, while other fluid is directed into second chambers of those cylinders. In a different mode, fluid is routed from the first chamber of only one cylinder into the accumulator, and fluid from the first chamber of the other cylinder goes into the second chambers of both cylinders. Yet another mode comprises routing fluid from the first chambers of both cylinders into the second chambers of both cylinders. In still another mode, fluid from the first chambers of both cylinders goes into the return conduit while the second chambers of both cylinders receive fluid from a supply conduit. Several modes of reusing the recovered energy are described.
Abstract:
The flow of fluid to a hydraulic actuator is controlled by a valve assembly which operates in different metering modes at various points in time. The metering mode to use in selected in response to the hydraulic load that acts on the valve associated with the hydraulic actuator. Specifically the load is determined and then compared to threshold levels associated with the different metering modes to choose the metering mode for use a given point in time.
Abstract:
A cutoff control system for controlling the positional relationship of a series of printed images on a continuous web of material relative to a cutoff device. The system includes a scanner for producing an output signal indicative of a suitable portion of the printed image on said web and a mechanism for laterally positioning the scanner with respect to said printed image on said web. The system also includes a control mechanism for controlling the operation of the positioning mechanism in response to digital prepress data, including a system for determining a suitable portion of the printed image to be scanned by the scanner.