System and method for determining target feature focus in image-based overlay metrology

    公开(公告)号:US11556738B2

    公开(公告)日:2023-01-17

    申请号:US17060372

    申请日:2020-10-01

    Abstract: A metrology system includes one or more through-focus imaging metrology sub-systems communicatively coupled to a controller having one or more processors configured to receive a plurality of training images captured at one or more focal positions. The one or more processors may generate a machine learning classifier based on the plurality of training images. The one or more processors may receive one or more target feature selections for one or more target overlay measurements corresponding to one or more target features. The one or more processors may determine one or more target focal positions based on the one or more target feature selections using the machine learning classifier. The one or more processors may receive one or more target images captured at the one or more target focal positions, the target images including the one or more target features of the target specimen, and determine overlay based thereon.

    SELF-CALIBRATING OVERLAY METROLOGY

    公开(公告)号:US20220357673A1

    公开(公告)日:2022-11-10

    申请号:US17488010

    申请日:2021-09-28

    Abstract: A self-calibrating overlay metrology system may receive device overlay data from device targets on a sample, determine preliminary device overlay measurements for the device targets including device-scale features using an overlay recipe with the device overlay data as inputs, receive assist overlay data from sets of assist targets on the sample including device-scale features, where a particular set of assist targets includes one or more target pairs formed with two overlay targets having programmed overlay offsets of a selected value with opposite signs along a particular measurement direction. The system may further determine self-calibrating assist overlay measurements for the sets of assist targets based on the assist overlay data, where the self-calibrating assist overlay measurements are linearly proportional to overlay on the sample, and generate corrected overlay measurements for the device targets by adjusting the preliminary device overlay measurements based on the self-calibrating assist overlay measurements.

    Self-calibrating overlay metrology

    公开(公告)号:US11880142B2

    公开(公告)日:2024-01-23

    申请号:US18118420

    申请日:2023-03-07

    CPC classification number: G03F7/70633 G03F7/70516 G03F7/70775

    Abstract: A self-calibrating overlay metrology system may receive device overlay data for a device targets on a sample from an overlay metrology tool, determine preliminary device overlay measurements for the device targets including device-scale features using an overlay recipe with the device overlay data as inputs, receive assist overlay data for one or more assist targets on the sample including device-scale features from the overlay metrology tool, where at least one of the one or more assist targets has a programmed overlay offset of a selected value along a particular measurement direction, determine self-calibrating assist overlay measurements for the one or more assist targets based on the assist overlay data, where the self-calibrating assist overlay measurements are linearly proportional to overlay on the sample, and generate corrected overlay measurements for the device targets by adjusting the preliminary device overlay measurements based on the self-calibrating assist overlay measurements.

    SELF-CALIBRATING OVERLAY METROLOGY
    4.
    发明公开

    公开(公告)号:US20230221656A1

    公开(公告)日:2023-07-13

    申请号:US18118420

    申请日:2023-03-07

    CPC classification number: G03F7/70633 G03F7/70516 G03F7/70775

    Abstract: A self-calibrating overlay metrology system may receive device overlay data for a device targets on a sample from an overlay metrology tool, determine preliminary device overlay measurements for the device targets including device-scale features using an overlay recipe with the device overlay data as inputs, receive assist overlay data for one or more assist targets on the sample including device-scale features from the overlay metrology tool, where at least one of the one or more assist targets has a programmed overlay offset of a selected value along a particular measurement direction, determine self-calibrating assist overlay measurements for the one or more assist targets based on the assist overlay data, where the self-calibrating assist overlay measurements are linearly proportional to overlay on the sample, and generate corrected overlay measurements for the device targets by adjusting the preliminary device overlay measurements based on the self-calibrating assist overlay measurements.

    SYSTEM AND METHOD FOR DETERMINING TARGET FEATURE FOCUS IN IMAGE-BASED OVERLAY METROLOGY

    公开(公告)号:US20240020353A1

    公开(公告)日:2024-01-18

    申请号:US18097438

    申请日:2023-01-16

    Abstract: A metrology system includes one or more through-focus imaging metrology sub-systems communicatively coupled to a controller, where the controller includes one or more processors. The one or more processors may be configured receive a plurality of training images captured at one or more focal positions. The one or more processors may further generate a machine learning classifier based on the plurality of training images captured at one or more focal positions. The one or more processors may further receive one or more target feature selections for one or more target overlay measurements corresponding to one or more target features of a target specimen. The one or more processors may further determine one or more target focal positions based on the one or more target feature selections using the machine learning classifier. The one or more processors may further receive one or more target images captured at the one or more target focal positions, the one or more target images including the one or more target features of the target specimen. The one or more processors may further determine one or more overlay measurements based on the one or more target images.

    SELF-CALIBRATED OVERLAY METROLOGY USING A SKEW TRAINING SAMPLE

    公开(公告)号:US20220412734A1

    公开(公告)日:2022-12-29

    申请号:US17473742

    申请日:2021-09-13

    Abstract: An overlay metrology system may receive overlay data for in-die overlay targets within various fields on a skew training sample from one or more overlay metrology tools, wherein the in-die overlay targets within the fields have a range programmed overlay offsets, wherein the fields are fabricated with a range of programmed skew offsets. The system may further generate asymmetric target signals for the in-die overlay targets using an asymmetric function providing a value of zero when physical overlay is zero and a sign indicative of a direction of physical overlay. The system may further generate corrected overlay offsets for the in-die overlay targets on the asymmetric target signals, generate self-calibrated overlay offsets for the in-die overlay targets based on the programmed overlay offsets and the corrected overlay offsets, generate a trained overlay recipe, and generate overlay measurements for in-die overlay targets on additional samples using the trained overlay recipe.

    SYSTEM AMD METHOD FOR DETERMINING TARGET FEATURE FOCUS IN IMAGE-BASED OVERLAY METROLOGY

    公开(公告)号:US20220108128A1

    公开(公告)日:2022-04-07

    申请号:US17060372

    申请日:2020-10-01

    Abstract: A metrology system includes one or more through-focus imaging metrology sub-systems communicatively coupled to a controller having one or more processors configured receive a plurality of training images captured at one or more focal positions. The one or more processors may generate a machine learning classifier based on the plurality of training images. The one or more processors may receive one or more target feature selections for one or more target overlay measurements corresponding to one or more target features. The one or more processors may determine one or more target focal positions based on the one or more target feature selections using the machine learning classifier. The one or more processors may receive one or more target images captured at the one or more target focal positions, the target images including the one or more target features of the target specimen, and determine overlay based thereon.

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