Method of producing a lithium battery cell containing a non-flammable quasi-solid electrolyte

    公开(公告)号:US12166178B2

    公开(公告)日:2024-12-10

    申请号:US16861475

    申请日:2020-04-29

    Abstract: Provided is a method of producing one or a plurality of lithium cells, comprising: (a) providing at least a dry lithium cell, comprising a cathode, an anode, a porous separator, and a protective casing, wherein the dry cell is electrolyte-free or contains an initial amount of electrolyte less than a final desired amount; (b) injecting a liquid electrolyte into at least a dry cell to form at least a wet cell, wherein the liquid electrolyte comprises a lithium salt dissolved in a first liquid solvent having a first lithium salt concentration from 0.001 M to 3.0 M; (c) removing portion of the liquid solvent from at least a wet cell to obtain at least a lithium cell comprising a quasi-solid electrolyte having a final lithium salt concentration higher than first concentration and higher than 2.0 M; and (d) optionally sealing the protective housing to produce the lithium cell(s).

    Lithium-protecting polymer layer for an anode-less lithium metal secondary battery and manufacturing method

    公开(公告)号:US11637291B2

    公开(公告)日:2023-04-25

    申请号:US17089230

    申请日:2020-11-04

    Abstract: Provided is a lithium secondary battery comprising a cathode, an anode, and an electrolyte or separator-electrolyte assembly disposed between the cathode and the anode, wherein the anode comprises: (a) An anode current collector, initially having no lithium or lithium alloy as an anode active material when the battery is made and prior to a charge or discharge operation; and (b) a thin layer of a high-elasticity polymer in ionic contact with the electrolyte and having a recoverable tensile strain from 2% to 700%, a lithium ion conductivity no less than 10−8 S/cm, and a thickness from 0.5 nm to 100 μm. Preferably, the high-elasticity polymer contains a cross-linked network of polymer chains having an ether linkage, nitrile-derived linkage, benzo peroxide-derived linkage, ethylene oxide linkage, propylene oxide linkage, vinyl alcohol linkage, cyano-resin linkage, triacrylate monomer-derived linkage, tetraacrylate monomer-derived linkage, or a combination thereof in the cross-linked network of polymer chains.

    Graphitic film-based elastic heat spreaders

    公开(公告)号:US11325349B2

    公开(公告)日:2022-05-10

    申请号:US16877773

    申请日:2020-05-19

    Abstract: Provided is a laminated graphitic layer as an elastic heat spreader, the layer comprising: (A) a plurality of graphitic or graphene films prepared from (i) graphitization of a polymer film or pitch film, (ii) aggregation or bonding of graphene sheets, or (iii) a combination of (i) and (ii), wherein the graphitic or graphene film has a thermal conductivity of at least 200 W/mK, an electrical conductivity no less than 3,000 S/cm, and a physical density from 1.5 to 2.25 g/cm3; and (B) a conducting polymer network adhesive that bonds together the graphitic or graphene films to form the laminated graphitic layer; wherein the conductive polymer network adhesive is in an amount from 0.001% to 30% by weight and wherein the laminated graphitic layer preferably has a fully recoverable tensile elastic strain from 1% to 50% and an in-plane thermal conductivity from 100 W/mK to 1,750 W/mK.

    LITHIUM-PROTECTING POLYMER LAYER FOR AN ANODE-LESS LITHIUM METAL SECONDARY BATTERY AND MANUFACTURING METHOD

    公开(公告)号:US20220140348A1

    公开(公告)日:2022-05-05

    申请号:US17089230

    申请日:2020-11-04

    Abstract: Provided is a lithium secondary battery comprising a cathode, an anode, and an electrolyte or separator-electrolyte assembly disposed between the cathode and the anode, wherein the anode comprises: (a) An anode current collector, initially having no lithium or lithium alloy as an anode active material when the battery is made and prior to a charge or discharge operation; and (b) a thin layer of a high-elasticity polymer in ionic contact with the electrolyte and having a recoverable tensile strain from 2% to 700%, a lithium ion conductivity no less than 10−8 S/cm, and a thickness from 0.5 nm to 100 μm. Preferably, the high-elasticity polymer contains a cross-linked network of polymer chains having an ether linkage, nitrile-derived linkage, benzo peroxide-derived linkage, ethylene oxide linkage, propylene oxide linkage, vinyl alcohol linkage, cyano-resin linkage, triacrylate monomer-derived linkage, tetraacrylate monomer-derived linkage, or a combination thereof in the cross-linked network of polymer chains.

    GRAPHITIC FILM-ENABLED BATTERY COOLING SYSTEM AND METHOD OF OPERATING SAME

    公开(公告)号:US20210305639A1

    公开(公告)日:2021-09-30

    申请号:US16833616

    申请日:2020-03-29

    Abstract: Provided is a cooling system for a battery module or pack comprising one or a plurality of battery cells, the system comprising a graphitic heat spreader element configured to be in thermal communication with the battery cells; and a cooling mechanism or device in thermal communication with the graphitic heat spreader element and configured to transport heat generated from the battery cells through the graphitic heat spreader element to the cooling mechanism or device when the battery cell is discharged. The graphitic heat spreader element may comprise a graphitic film selected from a flexible graphite sheet or an artificial graphite film obtained from carbonization and graphitization of a carbon precursor film.

Patent Agency Ranking