Abstract:
A heat exchanger includes: a bypass valve; a stack of standard tubes; and, in the stack, a pair of stacked-together adapter tubes. Each standard tube end has spaced-apart walls including openings. Each adapter tube end has: a wall including an opening; and a passage. At one end of the pair, the passages communicate with one another and the openings communicate with the openings in adjacent standard tubes; at the other end, the openings communicate with the openings in adjacent standard tubes. The valve includes a plug with opposed plug walls, one plug wall having one of an inlet and outlet, the plug being disposed with its walls between and at said other end of the pair and with the inlet and outlet communicating with the passages. An actuator is adjacent to the plug and has a reciprocating plunger for selectively blocking at least said one of the inlet and outlet.
Abstract:
A valve comprising a body and a plug is disclosed. The body has a pair of ports and a tubular structure having a side wall and an open end and defining interiorly a first subchamber communicating with one port. The wall has an opening. The body defines a second subchamber communicating with the other port, extending around the wall and beyond the end to communicate with the end and the opening. The plug has an opening, is mounted to the structure and telescopes between first and second positions. At the second position, the plug is disposed at least partly in the second subchamber and the valve defines, between the ports: a first flow path through the wall opening; and a second flow path through the open end of the structure, via the plug opening. At the first position, the plug and structure restrict flow through the first and second paths.
Abstract:
An integrated pumping module for use in a thermal management system, for example for a fuel cell. The integrated pumping module includes a diverting or mixing valve closely coupled to a pump element, such as the volute chamber of a centrifugal pump. The valve chamber and the pump chamber are closely and directly coupled through a connecting passage so as to minimize pressure drop as a liquid coolant passes through the connecting passage from the valve chamber to the pump chamber. A bypass inlet and outlet opening are provided in the valve chamber to permit all or a portion of the coolant flow to be diverted to a radiator once the coolant reaches a predetermined temperature. The integrated pumping module may also be provided with a filter housing into which a portion of the coolant flow may be diverted.
Abstract:
A heat exchanger for use with at least two battery modules, each of the battery modules comprising at least one battery cell housed within a rigid container, the heat exchanger defining an internal fluid passage for a heat exchanger fluid and having at least one compliant region that is configured to be compressed to facilitate thermal contact between the heat exchanger and the two battery modules.
Abstract:
A device for recovering heat from a hot gas stream comprises a gas diverter valve and a gas/liquid heat exchanger. The diverter valve comprises a valve body; a valve element movable between a bypass position and a heat exchange position; and a gas inlet and a gas outlet formed in the valve body. The heat exchanger comprises a heat exchanger core comprised of a stack of core plates arranged parallel to the exhaust gas flow path, and the heat exchanger is located outside the exhaust gas flow path and may be spaced therefrom so as to avoid unwanted heat transfer with the valve in bypass mode. The heat exchanger may include a bottom-most gas flow path adjacent to the bottom plate, and may include a mounting plate which is mechanically secured to the valve body, with a thermally insulating gasket provided between the mounting plate and the valve body.
Abstract:
A humidifier for a fuel cell system comprises a stack of thin plates having planar sealing surfaces at their edges. A water permeable membrane is provided between each pair of plates. Each plate defines a gas flow passage along its top and bottom surfaces, with an inlet and outlet defined along edges of the plate, and a flow field extending between the inlet and outlet openings. Inlet and outlet passages connect the inlet and outlet openings to the flow field, and the planar sealing surfaces on both sides of the plate include bridging portions which extend across the inlet and outlet passages. Support structures are provided throughout the flow field and the inlet and outlet passages to support the membrane and diffusion medium layer(s). The support structures may optionally be connected together by webs having holes for flow distribution between the top and bottom of each plate.
Abstract:
A fuel cell assembly in which at least one heat exchanger for conditioning either the anode or cathode reactant gas is integrated with the fuel cell stack and located at the end of the fuel cell stack, to isolate the fuel cell stack from contact with the end plates of the stack. The heat exchanger may preferably be comprised of a stack of plates which may preferably be the same as the plates as the fuel cell stack, with outer and inner end plates to direct the flow of reactant gases, waste gases and coolant to and from the fuel cell stack. The assembly is preferably configured to include reactant conditioning heat exchangers at both ends of the fuel cell stack.
Abstract:
A valve including a body and a plug is disclosed. The body has a pair of ports and a tubular structure having a side wall and an open end and defining interiorly a first subchamber communicating with one port. The wall has an opening. The body defines a second subchamber communicating with the other port, extending around the wall and beyond the end to communicate with the end and the opening. The plug has an opening, is mounted to the structure and telescopes between first and second positions. At the second position, the plug is disposed at least partly in the second subchamber and the valve defines, between the ports: a first flow path through the wall opening; and a second flow path through the open end of the structure, via the plug opening. At the first position, the plug and structure restrict flow through the first and second paths.
Abstract:
A heat exchanger is comprised of two heat exchanger sections, at least one of which is provided with a floating header to accommodate differential thermal expansion. The two heat exchanger sections are enclosed by an inner shell wall, and an external connecting passage is provided outside the inner shell wall, through which one of the fluids flows between the two heat exchanger sections. The external connecting passage is enclosed by an outer shell. The inner wall is provided with openings which communicate with the external connecting passage. The openings may be in the form of a substantially continuous gap or discrete openings. Specific examples of heat exchangers with this construction include a steam generator, a steam generator and combined catalytic converter, and a water gas shift reactor.
Abstract:
A fuel processor with a floating catalyst has a reactant gas passage and a product gas passage separated by a separating wall which is fixed at one end and free at the other end, to permit differential thermal expansion. The catalyst is received inside the separating wall proximate to the free end. An outer wall at least partially surrounds the separating wall and the fixed end of the separating wall may be joined to the outer wall. The fuel processor may comprise a plurality of concentric tubes, and may include a third tube located inside the separator wall. The gas passages are provided with gas permeable support structures such as turbulizers or fins which support the separating wall relative to the outer wall, but the support structures are bonded to only one tube in order to permit differential thermal expansion of the walls.