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公开(公告)号:US20190232550A1
公开(公告)日:2019-08-01
申请号:US16134451
申请日:2018-09-18
申请人: MARKFORGED, INC.
IPC分类号: B29C64/106 , B29C64/118 , B33Y70/00 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B29B15/14 , B29C69/00 , B29C70/38 , B29C48/154 , B29C48/92
CPC分类号: B29C64/106 , B29B15/14 , B29C48/05 , B29C48/154 , B29C48/2528 , B29C48/92 , B29C64/118 , B29C69/001 , B29C70/384 , B29C2948/92076 , B29C2948/92571 , B29C2948/92704 , B29C2948/92904 , B29K2101/12 , B29K2105/08 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y70/00
摘要: Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle.
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公开(公告)号:US20190105831A1
公开(公告)日:2019-04-11
申请号:US16031564
申请日:2018-07-10
申请人: MARKFORGED, INC.
IPC分类号: B29C64/106 , B29C70/20 , B29C64/393
摘要: Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to drag the filament from the conduit nozzle.
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公开(公告)号:US20190047047A1
公开(公告)日:2019-02-14
申请号:US16165291
申请日:2018-10-19
申请人: MARKFORGED, INC.
发明人: Gregory Thomas Mark
摘要: For 3D printing green parts to be debound and sintered, a binder may be jetted into successive layers of sinterable powder feedstock to build up a 3D shape of a desired 3D green part, associated sintering supports, and an associated shrinking platform. A release material may be deposited to intervene between the 3D green parts and the sintering supports. A placeholder material may be deposited upon bound powder to form 2D layer shapes of placeholder material, and the sinterable powder feedstock refilled and leveled about the placeholder material. Upon debinding, internal cavities corresponding to the 3D shapes of the placeholder material are formed.
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公开(公告)号:US20190030601A1
公开(公告)日:2019-01-31
申请号:US15961372
申请日:2018-04-24
申请人: MARKFORGED, INC.
发明人: Gregory Thomas Mark
摘要: A method comprising supplying a first material containing a removable binder and greater than 50% volume fraction of a powdered metal having a melting point greater than 1200 degrees C., in which more than 50% of powder particles of the powdered metal have a diameter less than 10 microns, additively depositing the first material in successive layers to form a green body, removing the binder to form a brown body, loading the brown part into a fused tube formed from a second material having an operating temperature less than substantially 1200 degrees C., a thermal expansion coefficient lower than 1×10-6/° C., and a microwave field penetration depth of 10 m or higher, sealing the fused tube and replacing internal air with a sintering atmosphere, applying microwave energy from outside the sealed fused tube to the brown part, and sintering the brown part at a temperature lower than 1200 degrees C.
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公开(公告)号:US10076876B2
公开(公告)日:2018-09-18
申请号:US15206569
申请日:2016-07-11
申请人: MARKFORGED, INC.
IPC分类号: B29C70/12 , B29C70/16 , B29C67/00 , B29C69/00 , B29C64/118 , B29C47/02 , B29C47/92 , B29C70/38 , B33Y70/00 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B29B15/14 , B29C64/106 , B29C47/00 , B29C47/08 , B29K101/12 , B29K105/08
CPC分类号: B29C64/106 , B29B15/14 , B29C48/05 , B29C48/154 , B29C48/2528 , B29C48/92 , B29C64/118 , B29C69/001 , B29C70/384 , B29C2948/92076 , B29C2948/92571 , B29C2948/92704 , B29C2948/92904 , B29K2101/12 , B29K2105/08 , B33Y10/00 , B33Y30/00 , B33Y40/00 , B33Y70/00
摘要: Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an extrusion nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to extruding the filament from the extrusion nozzle.
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公开(公告)号:US10040241B2
公开(公告)日:2018-08-07
申请号:US15892741
申请日:2018-02-09
申请人: MARKFORGED, INC.
发明人: Gregory Thomas Mark
IPC分类号: B29C64/40 , B29C64/141 , B29C64/295 , B29C64/245 , B29C31/04 , B22F3/11 , B33Y10/00 , B29C64/165 , B29K25/00 , B29C70/16 , B29C64/118 , B29C64/209 , B29K79/00
CPC分类号: B29C64/40 , B22F3/1118 , B22F2003/1058 , B29C31/044 , B29C64/118 , B29C64/141 , B29C64/165 , B29C64/209 , B29C64/245 , B29C64/295 , B29C70/16 , B29K2025/08 , B29K2079/085 , B33Y10/00
摘要: A method comprising forming a shrinking platform of layers of a composite, the composite including a metal particulate filler in a first matrix, forming a shrinking support of layers of the composite upon the shrinking platform, forming a first release layer of a release material upon the shrinking support, the release material including a ceramic particulate and a second matrix, and forming a part of the composite upon the shrinking support to form a portable assembly from the combined shrinking platform, shrinking support, release layer and part, wherein substantially horizontal portions of the part are vertically supported by the shrinking platform, wherein the first release layer is configured, after sintering, to separate the part from the shrinking support and to allow the part to be readily removed from the shrinking support, and wherein the shrinking support is configured to prevent the part from distorting during sintering.
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公开(公告)号:US09956725B2
公开(公告)日:2018-05-01
申请号:US15145261
申请日:2016-05-03
申请人: MARKFORGED, INC.
IPC分类号: B29C64/40 , B29C67/00 , B29C70/20 , B29C70/16 , B33Y30/00 , B33Y50/02 , B33Y10/00 , B29C64/106 , B29C64/386 , B29K105/08
CPC分类号: B29C64/106 , B29C64/386 , B29C64/40 , B29C70/16 , B29C70/20 , B29C2793/0027 , B29K2105/08 , B33Y10/00 , B33Y30/00 , B33Y50/02
摘要: Various embodiments related to three dimensional printers, and reinforced filaments, and their methods of use are described. In one embodiment, a void free reinforced filament is fed into an conduit nozzle. The reinforced filament includes a core, which may be continuous or semi-continuous, and a matrix material surrounding the core. The reinforced filament is heated to a temperature greater than a melting temperature of the matrix material and less than a melting temperature of the core prior to applying the filament from the conduit nozzle.
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公开(公告)号:US20180072040A1
公开(公告)日:2018-03-15
申请号:US15808081
申请日:2017-11-09
申请人: MARKFORGED, INC.
发明人: Gregory Thomas Mark , Rick Bryan Woodruff , Abraham Lawrence Parangi , David Steven Benhaim , Benjamin Tsu Sklaroff
IPC分类号: G05B19/4099 , G06F17/50 , B29C70/16 , B29K25/00 , B29K63/00 , B29K71/00 , B29K77/00 , B29K79/00 , B29K101/12 , B29K105/08
摘要: A method comprising receiving a first 3D toolpath defining a fill material curved shell, receiving first 2D toolpaths defining support material flat shells, receiving a second 3D toolpath defining a long fiber composite material curved shell, the long fiber composite material including a filament having a matrix embedding fibers having a length longer than two times a diameter of the filament, actuating a fill material deposition head to trace the first 3D toolpath to deposit the fill material curved shell non-parallel to a printing substrate, actuating a support material deposition head to trace the first 2D toolpaths to deposit support material in a succession of substantially flat shells, and actuating a long fiber deposition head to trace the second 3D toolpath non-parallel to the printing substrate to deposit the long fiber composite material curved shell to enclose at least a portion of the fill material curved shell.
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公开(公告)号:US20170334136A1
公开(公告)日:2017-11-23
申请号:US15633182
申请日:2017-06-26
申请人: MARKFORGED, INC.
发明人: Gregory Thomas Mark , Rick Bryan Woodruff , David Steven Benhaim , Abraham Lawrence Parangi , Benjamin Tsu Sklaroff
IPC分类号: B29C64/209 , B33Y10/00 , B29C64/227 , B29C70/16 , B29K71/00 , B29K25/00 , B33Y50/02 , B33Y30/00 , B29K77/00 , B29K79/00 , B29L9/00 , B29K63/00
CPC分类号: B29C64/386 , B29C64/106 , B29C64/209 , B29C64/227 , B29C70/16 , B29K2025/08 , B29K2063/00 , B29K2071/00 , B29K2077/00 , B29K2079/085 , B29L2009/00 , B33Y10/00 , B33Y30/00 , B33Y50/02
摘要: According to at least one aspect, embodiments of the invention provide a 3D printer comprising an anisotropic head that solidifies, along anisotropic toolpaths, fiber swaths having an anisotropic characteristic oriented relative to a trajectory of the anisotropic tool paths, an isotropic head that solidifies, along isotropic toolpaths, a substantially isotropic material, a motorized drive for moving the anisotropic head and a build plate supporting a printed part in at least three degrees of freedom, and a controller configured to control the 3D printer to build the printed part by solidifying the isotropic material along the isotropic tool paths, solidifying the anisotropic material in fiber swaths tracking a non-concentric set of anisotropic tool paths for at least a first sequence of parallel shells, solidifying the anisotropic material in fiber swaths tracking an outer concentric set of anisotropic tool paths for at least a second sequence of parallel shells.
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公开(公告)号:US09694544B2
公开(公告)日:2017-07-04
申请号:US14491439
申请日:2014-09-19
申请人: MarkForged, Inc.
IPC分类号: B29C67/00 , G05B15/02 , G06F17/50 , B29C70/16 , B33Y10/00 , B33Y50/02 , B29K63/00 , B29K71/00 , B29K77/00 , B29K79/00 , B29K25/00
CPC分类号: B29C64/386 , B29C64/106 , B29C64/393 , B29C70/16 , B29K2025/08 , B29K2063/00 , B29K2071/00 , B29K2077/00 , B29K2079/085 , B33Y10/00 , B33Y50/02 , G05B15/02 , G06F17/50
摘要: A three-dimensional geometry is received, and sliced into layers. A first anisotropic fill tool path for controlling a three dimensional printer to deposit a substantially anisotropic fill material is generated defining at least part of an interior of a first layer. A second anisotropic fill tool path for controlling a three dimensional printer to deposit the substantially anisotropic fill material defines at least part of an interior of a second layer. A generated isotropic fill material tool path defines at least part of a perimeter and at least part of an interior of a third layer intervening between the first and second layers.
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