Abstract:
Embodiments of systems and methods of additive manufacturing are disclosed. In one embodiment, a computer control apparatus accesses multiple planned build patterns corresponding to multiple build layers of a three-dimensional (3D) part to be additively manufactured. A metal deposition apparatus deposits metal material to form at least a portion of a build layer of the 3D part. The metal material is deposited as a beaded weave pattern, based on a planned path of a planned build pattern, under control of the computer control apparatus. A weave width, a weave frequency, and a weave dwell of the beaded weave pattern may be dynamically adjusted during deposition of the beaded weave pattern. The adjustments are under control of the computer control apparatus based on the planned build pattern, as a width of the build layer varies along a length dimension of the build layer.
Abstract:
A rupture disc device and method of assembly thereof are provided. The rupture disc device has a device body formed so that there are no leakage pathways to the radially outer surface thereof. The rupture disc is welded to the device body so that the weld joint therebetween is not relied upon to provide structural support, and instead strictly acts as a seal. In one form, the weld joint is formed with the weld beam directed axially transverse to thickness of the rupture disc to minimize unwanted variances in the rupture disc burst pressure that otherwise may be created due to the heat generated during weld joint formation.
Abstract:
The invention relates to a method for welding rotors for power generation having a plurality of rotor discs arranged along a rotor axis. The method includes providing forged and NDT tested rotor discs and machining the discs for weld seam preparation. The weld seam preparation has an inner narrow TIG welding gap and an adjoining outer SAW welding gap. The method further includes stapling the discs on top of each other; and checking the run-out of the stapled discs relative to each other and as a whole and, if necessary, adjusting the staple. In addition the method includes melting the root of the weld without weld filler using TIG welding; increasing the weld height by narrow gap TIG welding with parent metal weld filler to allow tilting of the rotor in horizontal position; tilting the rotor in horizontal position; finalizing the welding by filling the outer SAW welding gap using SAW welding; and checking the welds of the rotor by NDT using ultrasonic testing. A weld seam preparation machining step that includes preparing an optimized transition geometry of TIG welding gap to SAW welding gap transition with a first opening having a first opening angle and a second opening having a second opening angle greater than said first opening angle.
Abstract:
A method for joining concealed workpiece parts by an energy beam, wherein a lower workpiece part and an upper workpiece part are positioned relative to each other; the upper workpiece part contacts the lower workpiece part along a joining contour; the energy beam is directed onto an upper side of the upper workpiece part, moved along the joining contour by a controller, in order to join the upper workpiece part to the joining contour; an exploratory seam is produced on the upper work piece part, for detecting the joining contour; a detector detects a boundary at which a surface area of the upper work piece part borders a surface area of the upper work piece part which does have contact with the joining contour; the controller registers a position of the boundary and compares it with a target position of the boundary which is stored in the controller.
Abstract:
A system and method of making a welded assembly. The system may include a welding system and an ultrasonic inspection device. The welding system may be configured to weld a first part to a second part. The ultrasonic inspection device may transmit an ultrasonic beam to facilitate pre-weld inspection and/or post-weld inspection.
Abstract:
In some embodiments, a forming body for the temporary sealing of a flow cross-section of an assigned object to be welded is disclosed. In some embodiments, the forming body comprises a dimensionally stable, preferably biologically-degradable material, which has a water solubility ≧90% and of which the main component is corn starch and/or corn semolina and/or corn flakes.