Abstract:
A hydraulic control system for distributing pressurized fluid to a multi-mode hybrid-type power transmission is provided, as well as a method for regulating the same. The hydraulic control system includes an engine-driven main pump in fluid communication with a main regulator valve, and an electrically-driven auxiliary pump in fluid communication with an auxiliary regulator valve. One pressure control solenoid provides feedback (boost) pressure to both regulator valves, and thereby modify output of the main and auxiliary pumps. A controller selectively modifies distribution of boost pressure to ensure a continuous and controllable feed of hydraulic pressure to the transmission during all vehicle operations. The method includes: determining if the vehicle is transitioning to engine auto-start or auto-stop; determining the line pressure requirements of the transmission under current operating conditions; starting the oncoming-pump; adjusting PCS command so started oncoming-pump pressure equals line pressure requirements; and shutting down off-going-pump.
Abstract:
A transmission includes first and second clutch members rotatable about the same axis. An axial groove is formed in one of the members to distribute lubricating fluid to the other member. Preferably, clutch plates with radial grooves extend between the clutch members. Fluid flows from the axial groove through the radial groove and across faces of the clutch plates to separate the plates during disengagement in order to minimize spin losses.
Abstract:
An assembly and method is provided for reducing clutch wear due to centrifugal apply pressure within a clutch-apply cavity. The assembly comprises a rotatable clutch housing, a clutch-apply piston disposed within a clutch-apply cavity, and a balance piston. The balance and apply pistons define a balance cavity including a liquid fill channel and a dedicated air exhaust channel having a control radius configured to at least partially offset or compensate for the centrifugal apply force generated within the clutch-apply cavity when the clutch assembly rotates. The method includes configuring the balance cavity with an exhaust channel for exhausting fluid, and providing the exhaust channel with a control radius determined by the innermost radius of rotating fluid within the balance cavity as measured with respect to the centerline of rotation of the clutch assembly, the control radius being suitable for exhausting any excess of centrifugal balance force over centrifugal apply force.
Abstract:
A clutch assembly and method of operating the clutch assembly to start an engine of a hybrid vehicle includes a first clutch and a first clutch actuator for selectively engaging the first clutch. The first actuator has a first at-rest position engaging the clutch and a hydraulically charged position disengaged from the first clutch. The clutch assembly further includes a second clutch actuator having a second at-rest position away disengaged from the first clutch and a second hydraulically charged position engaged with the first clutch.
Abstract:
A transmission includes first, second, third, and fourth clutches, first and second shift valves, and first, second, third, and fourth trim valves. Each trim valve is operative to control fluid pressure to a respective one of the first, second, third, and fourth clutches. The transmission also includes a controller. The controller is electrically operatively connected to the first and second shift valves and the first, second, third, and fourth trim valves to selectively provide a first clutch configuration for operating in a first mode and a second clutch configuration for operating in a second mode. The transmission also includes a clutch control mechanization for selectively moving to clutch configuration to a default position in the event power to the transmission is lost.
Abstract:
A fluid is supplied to a housing of a hybrid transmission. An overall system line pressure is elevated to induce leakage of the fluid through a control system. The leaked fluid is flowed through at least one backfill passage to the housing of the hybrid transmission. The leaked fluid is flowed over the motors disposed within the housing to cool the motors. The fluid that is flowed over the motors is collected to create a head pressure within the housing. The head pressure forces the collected fluid upwards within the transmission housing and into clutches that are disposed therein.
Abstract:
A hydraulic control system for a multi-mode hybrid-type power transmission is provided, including an engine-driven main pump in fluid communication with a main regulator valve, and an electrically driven auxiliary pump in fluid communication with an auxiliary regulator valve. A first pressure control solenoid is configured to provide boost pressure to the main regulator valve and thereby boost output of the main pump. A second pressure control solenoid is configured to provide boost pressure to the auxiliary regulator valve and thereby boost output of the auxiliary pump. The distribution of boost pressure from the pressure control solenoids is selectively modified such that at least one of the flows of pressurized fluid from the pumps is equal to the current line pressure requirements of the transmission during engine auto-start and auto-stop, and transitions thereto. An improved method for regulating the hydraulic control system is also provided.
Abstract:
A method and an apparatus for controlling an electro-mechanical transmission selectively operative in a plurality of fixed gear modes and continuously variable modes is provided. The exemplary transmission comprises first and second electrical machines and a hydraulic circuit comprising a plurality of pressure control devices and flow management valves. The method comprises monitoring an operating temperature of the electrical machines. A cooling flow rate in the hydraulic circuit effective to reduce the operating temperature of the electrical machines is determined. Availability of active cooling for each of the electrical machines is determined. Hydraulic flow in the hydraulic circuit is selectively controlled.
Abstract:
The present invention is drawn to a method and apparatus for cooling a hybrid transmission electric motor. More precisely, an annular chamber is formed between a housing for the electric motor and a transmission housing. Coolant is disposed in the annular chamber and is applied to the electric motor through a plurality of coolant apertures in the motor housing to cool the motor.
Abstract:
Hydraulic fill and drain of a clutch chamber is controlled with a blocking valve and a trim valve. The blocking valve selectively provides pressurized fluid to the trim valve which in turn selectively provides the pressurized fluid to the clutch chamber. Exhausting of the clutch chamber is effected through one of two alternate paths utilizing deactivation of one of the trim and blocking valves. Back up exhausting of the clutch chamber is effected through the other of the alternative paths. Such system allows for determination of valve failures and continued operation until such failures can be rectified.