Abstract:
It is an object of the invention to provide a magnesium welding wire excellent in surface cleanliness and a method for manufacturing the same.A welding wire according to the invention can be manufactured by drawing a base material such as an extruded material made of pure magnesium or a magnesium-based alloy and, after then, by shaving the surface of the thus drawn wire. Execution of the shaving operation makes it possible not only to effectively remove a lubricant and a coating used in the drawing operation but also to effectively remove an oxide generated during the drawing operation. Thanks to this, the thus obtained welding wire is excellent in surface cleanliness. As a lubricant to be used in the drawing operation, preferably, there may be used an oil lubricant or a wet-type lubricant which can be removed easily by a cleaning operation or by a grease removing treatment.
Abstract:
A solder piece that has a rectangular parallelepiped shape formed by a punching process. Any one of the four surfaces of the rectangular parallelepiped other than the surface on which the shear droop portion generated by the punching process is formed and a surface opposite to the surface on which the shear droop portion is formed is sucked surface.
Abstract:
The present invention makes it possible to increase the thickness of a sintered body. Thus, the present invention provides a production method that is suitable for the production of anode electrode materials with high capacitance useful for medium- to high-voltage aluminum electrolytic capacitors, that does not involve an etching treatment, and that enables desired formation of the resulting electrode material for aluminum electrolytic capacitor into the desired shape.Specifically, the present invention provides a method for producing an electrode material for aluminum electrolytic capacitor, comprising the steps of: (1) forming, in a sintering mold, an unsintered laminate in which a substrate is held between compositions comprising a powder of at least one member selected from the group consisting of aluminum and aluminum alloys; and (2) sintering the unsintered laminate in the sintering mold, wherein the method does not comprise an etching step.
Abstract:
The present disclosure relates generally to welding alloys and, more specifically, to welding consumables (e.g., welding wires and rods) for arc welding operations. In an embodiment, a welding consumable includes less than approximately 1 wt % manganese as well as one or more strengthening agents selected from the group: nickel, cobalt, copper, carbon, molybdenum, chromium, vanadium, silicon, and boron. The welding consumable also includes one or more grain control agents selected from the group: niobium, tantalum, titanium, zirconium, and boron, wherein the welding consumable includes less than approximately 0.6 wt % grain control agents. Additionally, the welding consumable has a carbon equivalence (CE) value that is less than approximately 0.23. The welding consumable is designed to provide a manganese fume generation rate that is less than approximately 0.01 grams per minute during a welding operation.
Abstract:
A system and method are disclosed for polishing and lubricating an aluminum welding wire. The system and method draw stock aluminum wire from a spool, subject the stock wire to a plurality of drawing and thermal treatment steps to obtain a wire having a final diameter suitable for use in a continuous welding apparatus. Immediately after the final drawing step, the wire is subjected to a polishing and lubricating process in which a cord that is impregnated with a lubricant is passed over the surface of the wire. The cord serves to remove contaminants, such as metal fines, from the surface of the wire, and also to provide a layer of lubricant over the surface of the wire. The resulting wire has an improved appearance, will not clog the automatic welding apparatus, and the lubricant will not contribute adversely to weld porosity in use.
Abstract:
The powder-rolling device (1) includes: a pair of rolling rolls (2) to attach powder material (Y) to a sheet-shaped base material (X) by pressure; a preliminary press roll (8) to press the powder material (Y) to a circumferential surface of a rolling roll (2) before the powder material (Y) is attached to the base material (X) by pressure; and a support device (10) supporting the preliminary press roll (8) movable, so that a load applied to the preliminary press roll (8) becomes equal to a set value which has been set beforehand.
Abstract:
A method for manufacturing a welding material includes: a compound preparing step in which a compound is prepared by mixing alloy powder containing first alloy powder having a first average particle size and second alloy powder having a second average particle size, a water soluble binder and water; a drying step; an extruding step; a degreasing step in which the extruded formed body is heated to a predetermined temperature of 400° C. or above; a C—O reaction step in which the extruded formed body is heated to a predetermined temperature which falls within a range of 950° C. to 1150° C. under a vacuum atmosphere; and a sintering step in which the extruded formed body is heated to a predetermined temperature which falls within a range of 1200° C. to 1350° C. under a nitrogen gas atmosphere thus forming a welding material.
Abstract:
A high-temperature solder with multi-layer structure and method for manufacturing the same are disclosed. The high-temperature solder with multi-layer structure comprises: at least one first substrate and a second substrate. Wherein a first metal layer is formed on one surface of the first substrate by way of electroplating, and a second metal layer and a third metal layer are sequentially formed on the two surfaces of the second substrate through the electroplating. The first substrate is stacked on the third metal layer of the second substrate by the surface thereof provided with the first metal layer, so that the third metal layer and the first metal layer may jointly form an intermetallic (IMC) layer by way of the solid-liquid interdiffusion joint, in which the IMC layer includes at least one intermetallic compound for making the melting point of the high-temperature solder with multi-layer structure higher than 300-deg Celsius.
Abstract:
A wire (10) for use in a brazing or soldering operation has an elongated body (12) of a metallic material. The elongated body (12) has an outer surface (18). A channel (14) is formed along a length of the body. The channel (14) has an opening (A1). A flux solution (22) is deposited within the channel (14) and along the length of the body. The flux solution (22) covers a portion of the outer surface (18). A portion of the flux solution (22) is exposed through the opening (A1) in the channel (14).