公开(公告)号：US06437534B1

公开(公告)日：2002-08-20

申请号：US09657592

申请日：2000-09-08

Applicant: Yoshiaki Kakino ,  Makoto Fujishima ,  Hisashi Otsubo ,  Hideo Nakagawa ,  Yoshinori Yamaoka ,  Torao Takeshita

Inventor： Yoshiaki Kakino ,  Makoto Fujishima ,  Hisashi Otsubo ,  Hideo Nakagawa ,  Yoshinori Yamaoka ,  Torao Takeshita

IPC: G05B1918

CPC classification number: G05B19/4166 ,  G05B2219/42073 ,  G05B2219/50107

Abstract: A control method for an NC machine tool is provided which ensures a high precision of the contouring control, and allows for extension of the drill life, and reduction in machining time. The control method comprises: generating an operation command signal on the basis of the machining program and a time constant; generating a velocity command signal by multiplying a deviation of a present position signal fed back from the feed drive system (106) from the generated operation command signal by a position loop gain; generating an electric current command signal by multiplying a deviation of a present velocity signal fed back from the feed drive system (106) from the generated velocity command signal by a velocity loop gain; and controlling a drive motor of the feed drive system (106) on the basis of the generated electric current command signal for driving thereof, wherein a machining mode is determined from the machining program and, if the machining mode is a drilling mode, at least one of the operation command signal, the velocity command signal and the electric current command signal is modified when the feed drive system (106) is driven to be retracted opposite to a drilling feed direction.

Abstract translation: 提供了一种用于NC机床的控制方法，其确保轮廓控制的高精度，并且允许延长钻头寿命并减少加工时间。 该控制方法包括：基于加工程序产生一个操作命令信号和一个时间常数; 通过将从所述进给驱动系统（106）反馈的当前位置信号与所生成的操作命令信号的偏差乘以位置环增益来产生速度指令信号; 通过将从所述进给驱动系统（106）反馈的当前速度信号与所生成的速度指令信号的偏差乘以速度环增益来产生电流指令信号; 并根据所产生的电流指令信号来控制进给驱动系统（106）的驱动电动机，其中，从加工程序确定加工模式，如果加工模式是钻孔模式，至少 当进给驱动系统（106）被驱动以与钻进方向相反地缩回时，操作命令信号，速度指令信号和电流指令信号之一被修改。

公开(公告)号：US06384560B1

公开(公告)日：2002-05-07

申请号：US09657591

申请日：2000-09-08

Applicant: Yoshiaki Kakino ,  Makoto Fujishima ,  Hisashi Otsubo ,  Hideo Nakagawa ,  Yoshinori Yamaoka ,  Torao Takeshita

Inventor： Yoshiaki Kakino ,  Makoto Fujishima ,  Hisashi Otsubo ,  Hideo Nakagawa ,  Yoshinori Yamaoka ,  Torao Takeshita

IPC: G06F1546

CPC classification number: G05B19/404 ,  B23Q17/0961 ,  G05B2219/41376 ,  G05B2219/42289 ,  G05B2219/50276 ,  Y10T408/14

Abstract: An abnormality detection apparatus for a tool (11) is described for judging abnormalities of a tool by a uniformly set threshold value in relation to a cutting load even in a machining process wherein a feed rate changes every moment. The abnormalities of the tool can be judged by the uniformly set threshold value on the basis of the tool load wherefrom the feed load that fluctuates upon the feed rate has been removed.

Abstract translation: 描述了用于工具（11）的异常检测装置，用于通过相对于切割负载均匀设定的阈值来判断刀具的异常，即使在进给速度每一刻都在改变的加工过程中。 可以通过均匀设定的阈值来判断刀具的异常，这是基于刀具负载，其中进给速度随着进给速率而波动的进给负载被去除。

公开(公告)号：US06344724B1

公开(公告)日：2002-02-05

申请号：US09657628

申请日：2000-09-08

Applicant: Yoshiaki Kakino ,  Makoto Fujishima ,  Hisashi Otsubo ,  Hideo Nakagawa ,  Yoshinori Yamaoka ,  Torao Takeshita

Inventor： Yoshiaki Kakino ,  Makoto Fujishima ,  Hisashi Otsubo ,  Hideo Nakagawa ,  Yoshinori Yamaoka ,  Torao Takeshita

IPC: G05B1918

CPC classification number: G05B19/4065 ,  G05B19/404 ,  G05B2219/37586 ,  G05B2219/42282 ,  G05B2219/42289 ,  G05B2219/49047

Abstract: A numerical control apparatus (1 or 20) comprising pecking operation controlling means (12) which make a feed drive system (14) retracted when a cutting load detected by cutting load detecting means (7) exceeds a reference value during a drilling process, the cutting load detecting means (7) comprise a bite load detecting section (8) to detect the cutting load at a biting stage wherein a tool bites a work piece, and a stationary load detecting section (10) to detect the cutting load after the biting stage. The numerical control apparatus (1 or 20) comprises pecking judgement means (11) to judge that the feed drive system (14) should be retracted when a fluctuation load exceeds a specified reference value wherein the fluctuation load is obtained by reducing the bite load from the detected stationary load. When it is judged that the feed drive system (14) should be retracted, the pecking operation controlling means (12) make the feed drive system (14) retracted.

Abstract translation: 1.一种数控装置（1或20），其特征在于，包括啄食运转控制装置（12），当在切削负荷检测装置（7）检测出的切削负荷在钻孔过程中超过参考值时，使进给驱动系统（14）缩回， 切割负荷检测装置（7）包括咬入负载检测部（8），用于检测在工具咬住工件的咬合阶段的切割负荷;以及固定负载检测部（10），用于检测咬合后的切割负荷 阶段。 数值控制装置（1或20）包括啄食判断装置（11），当变动负载超过规定的参考值时，判断进给驱动系统（14）应该被收回，其中通过减少咬合负荷 检测到的固定负载。 当判断进给驱动系统（14）应该缩回时，啄食操作控制装置（12）使进给驱动系统（14）缩回。

公开(公告)号：US08180477B2

公开(公告)日：2012-05-15

申请号：US12554553

申请日：2009-09-04

Applicant: Masahiko Mori ,  Xiaodong Tian ,  Bingyan Zhao ,  Makoto Fujishima ,  Zhe Jin

Inventor： Masahiko Mori ,  Xiaodong Tian ,  Bingyan Zhao ,  Makoto Fujishima ,  Zhe Jin

IPC: G06F19/00 ,  G05B19/04 ,  G06K9/00 ,  G06T17/00

CPC classification number: G05B19/406 ,  G05B2219/37563 ,  G05B2219/50064

Abstract: A machining status monitoring apparatus is provided on a machine tool, and has an actual CCD camera for imaging the tool and the workpiece and generating actual two-dimensional image data thereof, a virtual image generating section having a virtual CCD camera corresponding to the actual CCD camera, in which the tool and workpiece of three-dimensional model are imaged by the virtual CCD camera and virtual two-dimensional image data thereof are generated, and a display control section for receiving from a control device of the machine tool, information relating to the coolant supply state and checking whether coolant is being supplied to the contact portion of the tool and the workpiece, and displaying on a display device actual two-dimensional image data when coolant is not being supplied and displaying on the display device virtual two-dimensional image data when coolant is being supplied.

Abstract translation: 在机床上设置加工状态监视装置，具有用于对工具和工件进行成像并生成其实际的二维图像数据的实际CCD照相机，具有与实际CCD对应的虚拟CCD照相机的虚拟图像生成部 摄像机，其中通过虚拟CCD摄像机对三维模型的工具和工件进行成像，并生成虚拟二维图像数据，以及显示控制部分，用于从机床的控制装置接收与 冷却剂供给状态，并检查是否向工具和工件的接触部分供应冷却液，并且当不提供冷却剂时在显示装置上显示实际的二维图像数据，并且在显示装置上显示虚拟的二维 当供应冷却液时的图像数据。

公开(公告)号：US20100063617A1

公开(公告)日：2010-03-11

申请号：US12553577

申请日：2009-09-03

Applicant: Masahiko Mori ,  Xiaodong Tian ,  Bingyan Zhao ,  Makoto Fujishima ,  Zhe Jin

Inventor： Masahiko Mori ,  Xiaodong Tian ,  Bingyan Zhao ,  Makoto Fujishima ,  Zhe Jin

IPC: G05B19/406

CPC classification number: B23Q17/24 ,  B23Q17/20 ,  G05B19/402 ,  G05B2219/37555 ,  G05B2219/37563 ,  G05B2219/37572 ,  G05B2219/50064

Abstract: The present invention provides a machining state checking apparatus and method for checking whether a workpiece mounted on a machine tool and a workpiece fixture are shifted. A machining state checking apparatus has an actual CCD camera for imaging a workpiece fixed on a machine tool and a workpiece fixture and generating actual two-dimensional image data thereof, a virtual image generating section for generating virtual two-dimensional image data of the workpiece and workpiece fixture based on data on three-dimensional models of the workpiece and workpiece fixture, a comparing section for comparing the actual two-dimensional image data and virtual two-dimensional image data generated by the actual CCD camera and the virtual image generating section, respectively, and determining whether they match each other by comparing the portions corresponding to the workpiece and workpiece fixture in the actual two-dimensional image and the virtual two-dimensional images of the workpiece and workpiece fixture.

Abstract translation: 本发明提供一种加工状态检查装置和方法，用于检查安装在机床和工件夹具上的工件是否移动。 加工状态检查装置具有实际的CCD照相机，用于对固定在机床上的工件和工件夹具进行摄像，并生成实际的二维图像数据;虚拟图像生成部，用于生成工件的虚拟二维图像数据， 基于工件和工件夹具的三维模型的数据的工件夹具，分别用于将实际的二维图像数据和由实际CCD照相机和虚拟图像生成部生成的虚拟二维图像数据进行比较的比较部 并且通过将实际二维图像中的工件和工件夹具对应的部分与工件和工件夹具的虚拟二维图像进行比较来确定它们是否彼此匹配。

公开(公告)号：US06836698B2

公开(公告)日：2004-12-28

申请号：US10802744

申请日：2004-03-18

Applicant: Makoto Fujishima ,  Masahiro Komatsu ,  Akio Karyu ,  Kingo Maeda ,  Yuichi Nakazawa ,  Shizuo Nishikawa

Inventor： Makoto Fujishima ,  Masahiro Komatsu ,  Akio Karyu ,  Kingo Maeda ,  Yuichi Nakazawa ,  Shizuo Nishikawa

IPC: G06F1900

CPC classification number: G05B19/4065 ,  G05B23/0283 ,  G05B2219/32226 ,  G05B2219/32235 ,  G05B2219/37252 ,  Y02P90/14 ,  Y02P90/18 ,  Y02P90/20 ,  Y02P90/205 ,  Y02P90/86

Abstract: The invention relates to a maintenance system for machine tool. In the maintenance, system 1, a user management apparatus 10 connected to a numerical control section of a machine tool 15, and a manufacturer management apparatus 20 disposed on a side of a manufacturer are connected to each other via Internet 5. The user management apparatus 10 collects data relating to an operating condition of each driving mechanism of the machine tool 15, and accumulates the data. When a predetermined transmission condition is satisfied, the user management apparatus 10 transmits the accumulated operating condition data to the manufacturer management apparatus 20 in the form of an electronic mail. The manufacturer management apparatus 20 evaluates the consumption degree of each driving mechanism based on the received operating condition data, and outputs an alarm when the consumption degree exceeds a reference value.

Abstract translation: 本发明涉及一种机床维护系统。 在维护中，系统1，连接到机床15的数控部分的用户管理装置10和设置在制造商侧的制造商管理装置20经由互联网5彼此连接。用户管理装置 10收集与机床15的各驱动机构的运转状况有关的数据，并积累数据。 当满足预定的传输条件时，用户管理装置10以电子邮件的形式将累积的操作条件数据发送到制造商管理装置20。 制造商管理装置20基于接收到的操作条件数据来评价各驱动机构的消耗程度，并且当消耗度超过参考值时，输出报警。

公开(公告)号：US06650960B2

公开(公告)日：2003-11-18

申请号：US09800521

申请日：2001-03-08

Applicant: Yoshiaki Kakino ,  Tomonori Sato ,  Makoto Fujishima ,  Hisashi Otsubo ,  Hideo Nakagawa ,  Yoshinori Yamaoka

Inventor： Yoshiaki Kakino ,  Tomonori Sato ,  Makoto Fujishima ,  Hisashi Otsubo ,  Hideo Nakagawa ,  Yoshinori Yamaoka

IPC: G06F1900

CPC classification number: G05B19/4163 ,  G05B2219/49061 ,  G05B2219/49069 ,  Y10T483/12

Abstract: A machining control system maintaining optimum machining states and enhancing efficiency and reliability even when an actual machining environment fluctuates. The machining control system includes a machining information determination portion for determining initial machining conditions on the basis of information stored in a machining data base and in accordance with adaptive control characteristics defined by adaptive control modes and adaptive control parameters, and an adaptive control portion for controlling machining by changing the machining conditions in accordance with the machining states observed during machining with the initial machining conditions as an initial value of the machining conditions.

Abstract translation: 一种加工控制系统，即使在实际加工环境波动的情况下，也能保持最佳加工状态，提高效率和可靠性。 该加工控制系统包括：加工信息确定部，用于根据存储在加工数据库中的信息，并根据由自适应控制模式和自适应控制参数定义的自适应控制特性来确定初始加工条件;以及自适应控制部分，用于控制 通过根据加工条件下的加工状态，以加工条件的初始值作为起始加工条件，根据加工状态进行加工。

公开(公告)号：US08468911B2

公开(公告)日：2013-06-25

申请号：US13169218

申请日：2011-06-27

Applicant: Makoto Fujishima ,  Masami Yabuta

Inventor： Makoto Fujishima ,  Masami Yabuta

IPC: B23Q16/00 ,  B23B29/24

CPC classification number: G05B19/402 ,  G05B2219/41279 ,  G05B2219/42231 ,  Y10T74/1418 ,  Y10T74/1447 ,  Y10T74/1488 ,  Y10T74/18704 ,  Y10T409/306776

Abstract: A feed apparatus has a ball screw, a nut, a drive motor, a braking mechanism and a controller and moves a movable body vertically. When recognizing a movement command for rapid traverse relating to the movable body, the controller, when the movable body is to be moved upward, moves the movable body past a target position according to the movement command and then reverses the moving direction thereof and moves the movable body to the target position and stops it there, and, when the movable body is to be moved downward, moves the movable body directly to the target position and stops it there. After moving the movable body to the target position and stopping it there, the controller causes the drive motor to keep the position of the movable body at the stop position and causes the braking mechanism to brake the movement of the movable body.

Abstract translation: 进给装置具有滚珠丝杠，螺母，驱动马达，制动机构和控制器，并且可移动体垂直移动。 当识别到与移动体相关的快速移动的移动指令时，控制器当可移动体向上移动时，根据移动指令使可移动体移动到目标位置，然后使其移动方向反转， 可移动体到目标位置并停止在那里，并且当可移动体向下移动时，将可移动体直接移动到目标位置并将其停在那里。 在将可动体移动到目标位置并将其停止之后，控制器使驱动电机将可动体的位置保持在停止位置，并使制动机构制动可移动体的运动。

公开(公告)号：US08406913B2

公开(公告)日：2013-03-26

申请号：US12971717

申请日：2010-12-17

Applicant: Makoto Fujishima ,  Hideki Takedomi

Inventor： Makoto Fujishima ,  Hideki Takedomi

IPC: G06F19/00

CPC classification number: G05B19/4155 ,  G05B2219/49098 ,  G05B2219/49111 ,  G05B2219/50088

Abstract: A controller for machine tool 1 has a program analyzing section 12 for analyzing a machining program and extracting a fixed cycle command, a parameter setting section 15 for, on the basis of the extracted fixed command, determining an accuracy level being graded into a plurality of grades depending on how high machining accuracy is prioritized as compared with machining time in machining and setting parameters corresponding to the determined accuracy level and relating to control of the operation of a feed mechanism 30, and a drive control section 17 for controlling the feed mechanism 30 on the basis of the extracted fixed cycle command and the set parameters. The parameter setting section 15 calculates an arc-shaped movement trajectory of a tool moving around a virtual corner portion where two straight lines intersect with each other which corresponds to the parameters, and determines the accuracy level based thereon.

Abstract translation: 用于机床1的控制器具有用于分析加工程序并提取固定循环指令的程序分析部分12，基于提取的固定命令的参数设置部分15，确定分级为多个 等级取决于与加工中的加工时间相对应的加工精度与确定的精度水平相对应并且与进给机构30的操作的控制相关的参数的优先级高的加工精度以及用于控制进给机构30的驱动控制部17 在提取的固定循环指令和设定参数的基础上。 参数设定部15计算在与参数相对应的两条直线相交的虚拟角部周围移动的工具的弧形移动轨迹，并基于此确定精度水平。

公开(公告)号：US07488147B2

公开(公告)日：2009-02-10

申请号：US11962768

申请日：2007-12-21

Applicant: Kazuo Yamazaki ,  Makoto Fujishima ,  Yoichi Okamoto

Inventor： Kazuo Yamazaki ,  Makoto Fujishima ,  Yoichi Okamoto

IPC: B23C1/00 ,  H02K7/108 ,  H02K7/11

CPC classification number: B23B31/265 ,  B23Q5/10 ,  B23Q11/04 ,  B23Q2005/005 ,  Y10T409/309352

Abstract: The spindle device 1 is provided with: a housing 10 formed with a support hole 10a; a spindle 12 which is supported to rotate freely about an axis within the support hole 10a of the housing 10 and of which distal end is attached with a tool T; a drive motor 20 for rotating the spindle 12 about the axis, the drive motor 20 being configured by a rotor 22 arranged to rotate freely on an outer circumferential surface of the spindle 12 and a stator 23 fixedly provided on an inner circumferential surface of the support hole 10a of the housing 10; an electromagnetic clutch 30 for transmitting intermittently a drive force of the drive motor 20 to the spindle 12; and a controlling device 40 for controlling an operation of the drive motor 20 and that of the electromagnetic clutch 30.

Abstract translation: 主轴装置1设置有：形成有支撑孔10a的壳体10; 主轴12被支撑成围绕壳体10的支撑孔10a内的轴线自由旋转，并且其顶端附接有工具T; 用于使主轴12绕轴线旋转的驱动马达20，驱动马达20由转子22构成，转子22被布置成在主轴12的外圆周表面上自由地旋转，定子23固定地设置在支撑件的内周面上 壳体10的孔10a; 用于将驱动马达20的驱动力间歇地传递到主轴12的电磁离合器30; 以及用于控制驱动马达20和电磁离合器30的操作的控制装置40。