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    Back pressure control for an injection molding machine
    11.
    发明授权
    Back pressure control for an injection molding machine 失效
    注塑机的背压控制

    公开(公告)号：US06371748B1

    公开(公告)日：2002-04-16

    申请号：US09340503

    申请日：1999-07-01

    申请人： Hitoshi Hara

    发明人： Hitoshi Hara

    IPC分类号： B29C4577

    CPC分类号： B29C45/77 ,  B29C2045/1792 ,  B29C2045/5032 ,  B29C2945/76006 ,  B29C2945/76083 ,  B29C2945/76187 ,  B29C2945/76287 ,  B29C2945/76367 ,  B29C2945/76498 ,  B29C2945/76665 ,  B29C2945/76846 ,  B29C2945/76943

    摘要： In a back pressure control apparatus for controlling back pressure in an injection molding machine comprising an injection device which comprises a heating cylinder, a screw, and an injection actuator and which is provided with a back pressure detector for producing a pressure detected signal and with a screw position detector for producing a screw position detected signal, the back pressure control apparatus comprises a level setting section for setting a back pressure control level with respect to back pressure. A sharpness selecting section selects, as a selected sharpness, one of a plurality of sharpnesses in transition up to a maximum back pressure command value. On the basis of the back pressure control level, a determining section determines a back pressure pattern having a variable back pressure command value which continuously changes with respect to a retreat position of the screw. The back pressure pattern has a mountain-shaped portion defined by the selected sharpness. Responsive to the pressure detected signal and the screw position detected signal, a controller controls the back pressure in accordance with the back pressure pattern by means of the injection actuator.

    摘要翻译： 一种用于控制注射成型机中的背压的背压控制装置，包括：注射装置，该注射装置包括加热缸，螺杆和注射致动器，并且设置有用于产生压力检测信号的背压检测器， 用于产生螺杆位置检测信号的螺杆位置检测器，所述背压控制装置包括用于设定相对于背压的背压控制水平的液位设定部。 锐度选择部分选择转换中的多个锐度中的一个直到最大背压指令值为选择的锐度。 基于背压控制水平，确定部确定具有相对于螺杆的后退位置连续变化的可变背压指令值的背压模式。 背压图案具有由所选锐度限定的山形部分。 响应于压力检测信号和螺杆位置检测信号，控制器通过注射致动器根据背压图案来控制背压。

    Control device and control method for injection molding machine
    12.
    发明授权
    Control device and control method for injection molding machine 有权

    公开(公告)号：US11724428B2

    公开(公告)日：2023-08-15

    申请号：US17010594

    申请日：2020-09-02

    申请人： FANUC CORPORATION

    发明人： Atsushi Horiuchi

    IPC分类号： B29C45/77 ,  B29C45/18

    CPC分类号： B29C45/77 ,  B29C45/1808 ,  B29C2945/76006 ,  B29C2945/76187 ,  B29C2945/76354 ,  B29C2945/76568 ,  B29C2945/76605 ,  B29C2945/76665 ,  B29C2945/76846 ,  B29C2945/76939

    摘要： A control device for an injection molding machine is equipped with a pressure acquisition unit that acquires a pressure of a resin inside a cylinder, a reverse rotation control unit that causes a screw to be rotated in reverse based on a predetermined reverse rotation condition so as to reduce the resin pressure after having moved the screw rearward to a metering position, a compensation amount calculation unit that calculates a compensation amount to be made with respect to the reverse rotation condition, based on the resin pressure inside the cylinder acquired by the pressure acquisition unit when the reverse rotation of the screw is stopped, and a predetermined compensation function, and a compensation processing unit configured to compensate the reverse rotation condition based on the compensation amount calculated by the compensation amount calculation unit.

    Device and method for plasticization control of electric injection molding machine
    14.
    发明授权
    Device and method for plasticization control of electric injection molding machine 有权
    电动注塑机塑化控制装置及方法

    公开(公告)号：US09073255B2

    公开(公告)日：2015-07-07

    申请号：US13128874

    申请日：2010-06-20

    申请人： Noriyuki Akasaka

    发明人： Noriyuki Akasaka

    IPC分类号： B29C45/77

    CPC分类号： B29C45/77 ,  B29C2945/76006 ,  B29C2945/76083 ,  B29C2945/76113 ,  B29C2945/76187 ,  B29C2945/76367 ,  B29C2945/76498 ,  B29C2945/76665 ,  B29C2945/76846 ,  B29C2945/76969

    摘要： The exact method with small time-lag of detecting screw back pressure for controlling the screw back pressure in the plasticizing process of an electric-motor driven injection molding machine without using a pressure detector has been asked for because the pressure detector is very expensive, necessitates troublesome works for mounting, an electric protection against noise and the works for zero-point and span adjustings and causes a complicate mechanical structure.The present invention uses a high-gain observer which contains the discrete-time arithmetic expressions derived from a mathematical model of a plasticizing mechanism in an electric-motor driven injection molding machine consisting of state equations and outputs an estimate of screw back pressure, which is one of the state variables of the above state equations, by using a screw position signal, a servomotor current demand signal or actual motor current signal and a screw revolution speed signal as inputs. The high-gain observer obtains the exact screw back pressure estimate with very small time-lag without using a pressure detector. Thus the estimate of screw back pressure fed by the high-gain observer can be adopted as a feedback signal of actual screw back pressure for controlling the screw back pressure in the plasticizing process.

    摘要翻译： 已经提出了在不使用压力检测器的情况下，在电动机驱动的注射成型机的塑化过程中用于控制螺旋背压的螺旋背压检测的小时滞的确切方法是因为压力检测器非常昂贵，因此需要 用于安装的麻烦的工作，防止噪声的电气保护和用于零点和跨度调节的工作，并且引起复杂的机械结构。 本发明使用高增益观测器，其包含由由状态方程组成的电动机驱动的注射成型机中的塑化机构的数学模型导出的离散时间算术表达式，并且输出螺旋背压的估计， 通过使用螺钉位置信号，伺服电动机电流请求信号或实际电动机电流信号和螺旋转速信号作为输入，将上述状态方程的状态变量中的一个作为输入。 高增益观察者在不使用压力检测器的情况下获得具有非常小的时滞的精确的螺旋回压力估计。 因此，可以采用由高增益观测器馈送的螺杆背压的估计作为用于控制塑化过程中螺杆背压的实际螺杆背压的反馈信号。

    Device and method for plasticization control of electric injection molding machine
    15.
    发明授权
    Device and method for plasticization control of electric injection molding machine 有权
    电动注塑机塑化控制装置及方法

    公开(公告)号：US08119044B1

    公开(公告)日：2012-02-21

    申请号：US13131265

    申请日：2010-11-07

    申请人： Noriyuki Akasaka

    发明人： Noriyuki Akasaka

    IPC分类号： B29C45/77

    CPC分类号： B29C45/76 ,  B29C2045/1792 ,  B29C2945/76083 ,  B29C2945/76113 ,  B29C2945/76187 ,  B29C2945/76367 ,  B29C2945/76525 ,  B29C2945/76605 ,  B29C2945/76692 ,  B29C2945/76846

    摘要： {Problem} The exact method with small time-lag of detecting screw back pressure for controlling the screw back pressure in the plasticizing process of an electric-motor driven injection molding machine without using a pressure detector has been asked for because the pressure detector is very expensive, necessitates troublesome works for mounting, an electric protection against noise and the works for zero-point and span adjustings and causes a complicate mechanical structure.{Solution} The present invention uses a high-gain observer which contains the discrete-time arithmetic expressions derived from a mathematical model of a plasticizing mechanism in an electric-motor driven injection molding machine consisting of a state equation and an output equation and outputs an estimate of screw back pressure, which is one of the state variables of the above state equation, by using a screw backward velocity signal, a motor current demand signal applied to a servomotor for injection or actual motor current signal and a screw revolution speed signal as inputs. The high-gain observer obtains the exact screw back pressure estimate with very small time-lag without using a pressure detector. Thus the estimate of screw back pressure fed by the high-gain observer can be adopted as a feedback signal of actual screw back pressure for controlling the screw back pressure in the plasticizing process.

    摘要翻译： 已经提出了在不使用压力检测器的电动机驱动的注射成型机的塑化过程中用于控制螺杆背压来检测螺旋背压的精确方法，因为压力检测器非常 昂贵，需要安装麻烦的工作，防止噪音的电气保护和零点和跨度调整的工作，并导致复杂的机械结构。 {Solution}本发明使用高增益观测器，其包含由由状态方程式和输出方程组成的电动机驱动注塑机中的塑化机构的数学模型导出的离散时间算术表达式，并输出 使用螺杆后退速度信号，施加到喷射伺服电动机的电动机电流需求信号或实际的电动机电流信号作为上述状态方程的状态变量之一的螺杆背压的估计和螺杆转速信号 输入。 高增益观察者在不使用压力检测器的情况下获得具有非常小的时滞的精确的螺旋回压力估计。 因此，可以采用由高增益观测器馈送的螺杆背压的估计作为用于控制塑化过程中螺杆背压的实际螺杆背压的反馈信号。

    Molding Machine
    16.
    发明申请
    Molding Machine 有权
    成型机

    公开(公告)号：US20110206797A1

    公开(公告)日：2011-08-25

    申请号：US12672155

    申请日：2008-08-06

    申请人： Yoshiya Taniguchi

    发明人： Yoshiya Taniguchi

    IPC分类号： B29C45/47

    CPC分类号： B29C45/5008 ,  B22D17/2061 ,  B22D17/32 ,  B29C45/76 ,  B29C2045/5024 ,  B29C2045/5028 ,  B29C2945/76006 ,  B29C2945/76197 ,  B29C2945/76367 ,  B29C2945/76384 ,  B29C2945/76401 ,  B29C2945/76605 ,  B29C2945/76692 ,  B29C2945/76846 ,  B29C2945/76862 ,  B29C2945/76879 ,  B29C2945/76943

    摘要： Intended is to provide a molding machine using a built-in type motor as an injecting electric motor. In this molding machine, a mounting structure for such a transmission mechanism from a rotational motion to a linear motion, as changes the rotation of the built-in motor into the linear motion thereby to transmit the linear motion to an injecting member, is simplified to improve the assembling workability. For this improvement, a sleeve is fixed in the rotor of the built-in type motor. In the hollow portion of the sleeve, a screw shaft or the rotating portion of a ball screw mechanism and the sleeve are connected and fixed by a connecting member. A nut member or the straight portion of the ball screw mechanism is fixed on a member for performing straight motions together with the injecting member.

    摘要翻译： 旨在提供一种使用内置型电动机作为注射电动机的成型机。 在该成型机中，将内置电动机的旋转变为直线运动从而将旋转运动向直线运动的这种传动机构的安装结构简化为将线性运动传递到喷射部件 提高组装工作性。 为此，套筒固定在内置式电动机的转子中。 在套筒的中空部分中，螺杆轴或滚珠丝杠机构的旋转部分和套筒通过连接部件连接固定。 螺母构件或滚珠丝杠机构的直线部分固定在与喷射构件一起执行直线运动的构件上。

    FLOW RESTRICTOR FOR INJECTION MOULDING MACHINE FOR THE INJECTION MOULDING OF RUBBER MATERIALS OR OF ELASTOMER MATERIALS
    17.
    发明申请
    FLOW RESTRICTOR FOR INJECTION MOULDING MACHINE FOR THE INJECTION MOULDING OF RUBBER MATERIALS OR OF ELASTOMER MATERIALS 审中-公开
    用于注射成型的注射成型机用橡胶材料或弹性体材料的注射成型流量限制器

    公开(公告)号：US20090302497A1

    公开(公告)日：2009-12-10

    申请号：US12309770

    申请日：2007-07-31

    申请人： Rainer Schmidt ,  Hubert Degenbeck

    发明人： Rainer Schmidt ,  Hubert Degenbeck

    IPC分类号： B29C71/02 ,  B29C45/30

    CPC分类号： B29C45/53 ,  B29C45/535 ,  B29C45/544 ,  B29C45/581 ,  B29C45/586 ,  B29C45/78 ,  B29C2045/0098 ,  B29C2045/7278 ,  B29C2945/76531 ,  B29C2945/76545 ,  B29C2945/76765 ,  B29C2945/76846 ,  B29K2021/00

    摘要： The present invention relates to a throttle for an injection molding machine for injection molding rubber or elastomeric material and comprises a throttle block, an inlet channel and an outlet channel provided therein as well as a throttle means. The inlet channel can be provided at an angle relative to the outlet channel. The throttle means comprises a throttle piston, which serves both to reduce the material flow and inject the rubber or elastomeric materials into the injection mold. A system and method for tempering rubber or elastomeric material in injection molding can be realised with the throttle of the invention, wherein in particular shorter cycle times can be achieved.

    摘要翻译： 本发明涉及一种用于注射成型橡胶或弹性体材料的注射成型机的节流阀，并且包括节流块，其中设置的入口通道和出口通道以及节流装置。 入口通道可以相对于出口通道以一定角度设置。 节流装置包括节流活塞，其用于减少材料流动并将橡胶或弹性体材料注入注射模具中。 通过本发明的节流阀可以实现用于在注射成型中回火橡胶或弹性体材料的系统和方法，其中可以实现更短的循环时间。

    Injection molding system data management method
    19.
    发明授权
    Injection molding system data management method 有权
    注塑系统数据管理方法

    公开(公告)号：US07328083B2

    公开(公告)日：2008-02-05

    申请号：US11325507

    申请日：2006-01-05

    申请人： Yoshitaka Ikeda ,  Tetsuya Kosaka

    发明人： Yoshitaka Ikeda ,  Tetsuya Kosaka

    IPC分类号： B29C39/00 ,  G06F19/00

    CPC分类号： B29C45/766 ,  B29C45/7626 ,  B29C2045/7633 ,  B29C2945/76498 ,  B29C2945/76505 ,  B29C2945/76568 ,  B29C2945/76595 ,  B29C2945/76846 ,  B29C2945/76859 ,  B29C2945/76913 ,  B29C2945/76949 ,  G05B19/41825 ,  G05B2219/39105 ,  Y02P90/087

    摘要： A controller of an injection molding machine and a controller of a molded-product removing robot are connected to each other via communication means. When a molding condition save command is entered from the controller of the injection molding machine, a folder with a management number is created on a memory card, and molding conditions stored in the controller of the injection molding machine are saved in the folder. A teaching program and/or setting data stored in the robot controller is read via the communication means and saved in the same folder. When a molding condition read command is entered, data is read from a specified folder, molding conditions are set in the controller of the injection molding machine, and a teaching program etc. are set in the robot controller via the communication means.

    摘要翻译： 注塑机的控制器和成型产品去除机器人的控制器经由通信装置相互连接。 当从注射成型机的控制器输入成型条件保存命令时，在存储卡上创建具有管理编号的文件夹，并且将存储在注射成型机的控制器中的成型条件保存在文件夹中。 通过通信装置读取存储在机器人控制器中的教学程序和/或设置数据，并保存在同一文件夹中。 当输入成型条件读取命令时，从指定的文件夹读取数据，在注射成型机的控制器中设置成型条件，并且通过通信装置在机器人控制器中设置教学程序等。