公开(公告)号：US11331652B2

公开(公告)日：2022-05-17

申请号：US15834365

申请日：2017-12-07

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek ,  Paul E. Ellis, Jr. ,  Michael Di Mare ,  Jean Adam

IPC: B01J23/02 ,  B01J23/50 ,  B01J21/04 ,  B01J35/00 ,  B01J35/10 ,  B01J37/00 ,  B01D53/22 ,  B01J37/08 ,  B01J37/02 ,  C07D301/10 ,  B01D71/02 ,  B01J37/04 ,  B01J35/04 ,  C04B35/624 ,  C04B38/00 ,  C04B111/00

Abstract: A precursor mixture for producing a porous body, wherein the precursor mixture comprises: (i) at least one milled alpha alumina powder having a particle size of 0.1 to 6 microns, (ii) non-silicate powder that functions as a binder of the alpha alumina powders, and (iii) at least one burnout material having a particle size of 1-10 microns and a decomposition temperature of less than 550° C., with the proviso that a burnout material having a decomposition temperature of 550° C. or greater is excluded from the precursor mixture.

公开(公告)号：US20210331139A1

公开(公告)日：2021-10-28

申请号：US17240372

申请日：2021-04-26

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek ,  Michael Di Mare ,  Jean R. Adam ,  Nicholas D'Angelo

IPC: B01J21/04 ,  B01J23/68 ,  B01J37/00 ,  B01J37/08 ,  B01J37/02 ,  B01J35/10 ,  C07D301/00

Abstract: A porous ceramic body is provided for a variety of applications. The porous ceramic body includes mesocrystals of alumina such as, for example, alpha alumina. Porous alpha alumina bodies containing the mesocrystal microstructure can provide enhanced activity and catalyst lifetime when the same is used as a carrier for a silver-based ethylene oxide catalyst.

公开(公告)号：US10751699B2

公开(公告)日：2020-08-25

申请号：US16725418

申请日：2019-12-23

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek

IPC: B01J21/04 ,  B01J23/04 ,  B01J23/36 ,  B01J23/50 ,  B01J35/04 ,  B01J35/10 ,  B01J37/00 ,  B01J37/08 ,  B01J19/00 ,  C04B38/00 ,  C04B38/08 ,  C04B41/00 ,  C04B41/45 ,  C04B41/51 ,  C04B41/88 ,  C07D301/22 ,  C07D301/10 ,  C04B111/00

Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.

公开(公告)号：US20200129958A1

公开(公告)日：2020-04-30

申请号：US16725418

申请日：2019-12-23

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek

IPC: B01J21/04 ,  C04B38/00 ,  C04B41/45 ,  B01J35/10 ,  B01J23/36 ,  B01J23/04 ,  B01J19/00 ,  B01J37/08 ,  B01J37/00 ,  B01J35/04 ,  C04B41/51 ,  C04B41/00 ,  C04B38/08 ,  C04B41/88 ,  C07D301/10 ,  B01J23/50 ,  C07D301/22

Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.

公开(公告)号：US10449520B2

公开(公告)日：2019-10-22

申请号：US15834375

申请日：2017-12-07

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek ,  Michael Di Mare ,  Jean Adam ,  Paul E. Ellis, Jr.

IPC: B01J21/04 ,  B01J21/12 ,  B01J23/50 ,  B01J23/66 ,  B01J35/00 ,  B01J35/10 ,  B01J23/68 ,  C07D301/10 ,  B01D53/22 ,  B01D53/86 ,  B01D63/06 ,  B01D69/10 ,  B01D71/02 ,  B01J23/89 ,  B01J35/02 ,  B01J37/00

Abstract: A porous body with enhanced fluid transport properties and crush strength is provided. The porous body includes the porous body includes at least 80 percent alpha alumina and having a pore volume from 0.3 mL/g to 1.2 mL/g, a surface area from 0.3 m2/g to 3.0 m2/g, and a pore architecture that provides at least one of a tortuosity of 7 or less, a constriction of 4 or less and a permeability of 30 mdarcys or greater, wherein the porous body is a cylinder comprising at least two spaced apart holes that extend through an entire length of the cylinder. The porous body has a flat plate crush strength improved by more than 10% over a porous body cylinder having a same outer diameter and length, but having only a single hole.

公开(公告)号：US10124318B2

公开(公告)日：2018-11-13

申请号：US15171273

申请日：2016-06-02

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek ,  Matthew Julian

IPC: B01J21/04 ,  B01J35/04 ,  C04B35/06 ,  B01J35/10 ,  C07D301/22 ,  B01J37/00 ,  B01J37/08 ,  B01J23/50 ,  C04B38/00 ,  C07D301/10 ,  C04B41/88 ,  C04B38/08 ,  C04B41/00 ,  C04B41/51 ,  B01J19/00 ,  B01J23/04 ,  B01J23/36 ,  C04B41/45 ,  C04B111/00

Abstract: A precursor mixture for producing a porous body, wherein the precursor mixture comprises: (i) milled alpha alumina powder having a particle size of 0.1 to 6 microns, (ii) boehmite powder that functions as a binder of the alpha alumina powders, and (iii) burnout materials having a particle sizes of 1-10 microns. In some embodiments, an unmilled alpha alumina powder having a particle size of 10 to 100 microns is also included in said precursor mixture. Also described herein is a method for producing a porous body in which the above-described precursor mixture is formed to a given shape, and subjected to a heat treatment step in which the formed shape is sintered to produce the porous body.

公开(公告)号：US10676401B2

公开(公告)日：2020-06-09

申请号：US15960164

申请日：2018-04-23

Applicant: Scientific Design Company, Inc.

Inventor： Jean Adam ,  Michael Di Mare ,  Wojciech L. Suchanek

IPC: C04B38/06 ,  C04B41/00

Abstract: Oxalic acid is employed in a precursor mixture containing at least one milled alpha alumina powder having a particle size of 0.1 to 6 microns, boehmite powder that functions as a binder of the alpha alumina powders, and at least one burnout material having a particle size of 1-10 microns to provide a porous body having enhanced pore architecture in which extrusion cracks can be reduced. The presence of oxalic acid in such as precursor mixture can reduce and even eliminate NOx emission during a high temperature heat treatment process.

公开(公告)号：US20180326403A1

公开(公告)日：2018-11-15

申请号：US15834375

申请日：2017-12-07

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek ,  Michael Di Mare ,  Jean Adam ,  Paul E. Ellis, JR.

IPC: B01J23/68 ,  B01J21/04 ,  B01J21/12 ,  B01J23/66 ,  B01J35/00 ,  B01J35/10 ,  B01J37/00 ,  C07D301/10 ,  B01D71/02 ,  B01D53/22 ,  B01D53/86

CPC classification number: B01J23/688 ,  B01D53/22 ,  B01D53/86 ,  B01D63/066 ,  B01D69/10 ,  B01D71/022 ,  B01D71/025 ,  B01D2255/104 ,  B01J21/04 ,  B01J21/12 ,  B01J23/50 ,  B01J23/66 ,  B01J23/8986 ,  B01J35/0006 ,  B01J35/002 ,  B01J35/023 ,  B01J35/026 ,  B01J35/1009 ,  B01J35/1014 ,  B01J35/1038 ,  B01J35/1042 ,  B01J35/1047 ,  B01J35/1076 ,  B01J35/108 ,  B01J37/0018 ,  C07D301/10

Abstract: A porous body with enhanced fluid transport properties and crush strength is provided. The porous body includes the porous body includes at least 80 percent alpha alumina and having a pore volume from 0.3 mL/g to 1.2 mL/g, a surface area from 0.3 m2/g to 3.0 m2/g, and a pore architecture that provides at least one of a tortuosity of 7 or less, a constriction of 4 or less and a permeability of 30 mdarcys or greater, wherein the porous body is a cylinder comprising at least two spaced apart holes that extend through an entire length of the cylinder. The porous body has a flat plate crush strength improved by more than 10% over a porous body cylinder having a same outer diameter and length, but having only a single hole.

公开(公告)号：US20180021755A1

公开(公告)日：2018-01-25

申请号：US15722696

申请日：2017-10-02

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek

IPC: B01J21/04 ,  B01J23/50 ,  C07D301/10 ,  C04B41/88 ,  C04B41/51 ,  C04B41/00 ,  C04B38/08 ,  B01J37/08 ,  B01J37/00 ,  B01J35/10 ,  B01J35/04 ,  C07D301/22 ,  C04B41/45 ,  C04B111/00

Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.

公开(公告)号：US09776169B2

公开(公告)日：2017-10-03

申请号：US15171278

申请日：2016-06-02

Applicant: Scientific Design Company, Inc.

Inventor： Wojciech L. Suchanek

IPC: B01J21/04 ,  B01J21/08 ,  B01J21/12 ,  B01J23/50 ,  B01J35/10 ,  C07D301/22 ,  B01J35/04 ,  B01J37/00 ,  B01J37/08 ,  C04B38/00 ,  C07D301/10 ,  C04B41/88 ,  C04B38/08 ,  C04B41/00 ,  C04B41/51 ,  C04B111/00

CPC classification number: B01J21/04 ,  B01J19/0013 ,  B01J23/04 ,  B01J23/36 ,  B01J23/50 ,  B01J35/04 ,  B01J35/1009 ,  B01J35/1038 ,  B01J35/1042 ,  B01J35/1047 ,  B01J35/108 ,  B01J37/0018 ,  B01J37/086 ,  B01J2219/00051 ,  C04B38/00 ,  C04B38/08 ,  C04B41/009 ,  C04B41/4535 ,  C04B41/5116 ,  C04B41/88 ,  C04B2111/0081 ,  C07D301/10 ,  C07D301/22 ,  C04B35/10 ,  C04B38/0096 ,  C04B41/455

Abstract: A porous body is provided with enhanced fluid transport properties that is capable of performing or facilitating separations, or performing reactions and/or providing areas for such separations or reactions to take place. The porous body includes at least 80 percent alpha alumina and has a pore volume from 0.3 mL/g to 1.2 mL/g and a surface area from 0.3 m2/g to 3.0 m2/g. The porous body further includes a pore architecture that provides at least one of a tortuosity of 7.0 or less, a constriction of 4.0 or less and a permeability of 30 mdarcys or greater. The porous body can be used in a wide variety of applications such as, for example, as a filter, as a membrane or as a catalyst carrier.