Abstract:
A catalytic cracking process is disclosed in which octane improvement is attained by the addition to conventional cracking catalysts of small amounts of additive catalyst comprising a class of zeolites characterized by a silica to alumina mole ratio greater than about 12 and a Constraint Index of about 1 to 12 bound in a matrix chosen such that the matrix component forms a thermodynamically favored compound with selected cations. Sustained catalytic activity is achieved by pre-exchanging the catalyst to a high level of selected cation loading. By extending the active life of the additive catalyst, markedly lower makeup catalyst addition rates are required.
Abstract:
A crystallization process employing microwave energy is described. The process is especially useful in the manufacture of porous crystalline materials.
Abstract:
This invention relates to a method of preparing a metal-containing amorphous magnesia-alumina-aluminum phosphate catalyst support involving the admixture of an organic cation having a size equal to or greater than 2 Angstroms, the organic cation preferably being a tertiary or a tetraalkylammonium or phosphonium cation, the method permits recovery of a catalyst support having a controlled pore size distribution. The invention also relates to an improved catalytic support as well as an improved petroleum residua upgrading process comprising hydrotreating residua in the presence of the improved catalyst support.
Abstract:
Agglomerated crystalline zeolites are deagglomerated by treating the zeolite following crystallization. At a point where crystallization is complete, a basic solution is added and/or the temperature of the reaction mass is increased by between 50.degree. and 100.degree. F. Alternatively, the crystalline zeolite is recovered and thereafter treated with a basic solution.
Abstract:
There is provided a method for synthesizing layered silicates such as magadiite and kenyaite. The source of silica used in this method is freshly precipitated from a silicate solution. For example, this silica source may be obtained by treating an aqueous solution of sodium silicate with sulfuric acid to form an amorphous silica precipitate. This silica precipitate is not dried to reduce its activity prior to use.
Abstract:
There is provided a method for preparing a zeolite other than ZSM-5 from a reaction mixture comprising a mixed organic directing agent which is a combination of (a) an organic nitrogen containing compound such as an amine or a quaternary ammonium compound and (b) an alcohol and/or diol. Particular zeolites synthesized by this method include ZSM-22 and ZSM-23. The use of an alcohol or a diol may inhibit the coformation of ZSM-5. Especially when used to prepare ZSM-23, this method enables the preparation of more catalytically active ZSM-23 of reduced crystallite size and also enables the use of lower crystallization temperatures. Particular mixed organic directing agents for the preparation of ZSM-23 are combinations of (a) pyrrolidine and (b) ethanol or ethylene glycol. Other factors which enhance the activity of ZSM-23 include the use of the following in the reaction mixtures for preparing ZSM-23: potassium ions; precipitated silica particles as sources of silica; and spray dried precipitated silica/alumina particles as sources of silica and alumina. The catalytic stability of alumina bound ZSM-23 catalysts is especially enhanced by steaming. Particular reactions which can be catalyzed by ZSM-23 made according to methods described herein include the dealkylation of ethylbenzene and the alkylation of benzene with ethylene.
Abstract:
There is provided an aluminum-containing aluminosilicate zeolite corresponding to the substantially aluminum free silicate zeolite described in the Hinnenkamp et al U.S. Pat. No. 4,376,757. Also provided are methods for making this aluminosilicate zeolite and methods for the catalytic conversion of organic charges to desired products with this aluminosilicate zeolite.
Abstract:
This invention relates to a new synthetic porous crystalline material, a method for its preparation and use thereof in catalytic conversion of organic compounds. The new crystalline material exhibits a distinctive X-ray diffraction pattern and unusually large equilibrium adsorption capacities.
Abstract:
A method is disclosed for modifying an aluminosilicate-containing inorganic solid having a predetermined ion exchange capacity and containing an extractable silica by contacting, in the absence of added organic nitrogen or organic phosphorous compound and added activating metal oxide, the porous solid with liquid water at a pH of at least 6, at a temperature of up to 370.degree. C. for about 1 to 100 hours, and recovering a crystalline solid having an ion exchange capacity greater than the starting inorganic solid.