Abstract:
A system includes a first reactor that may gasify a first feed to generate a first syngas. The first feed has a first particle size distribution (PSD1). The system also includes a second reactor that may receive the first feed, a second feed, and at least a portion of the first syngas. The second reactor may gasify the second feed to generate additional syngas, and the second feed has a second particle size distribution (PSD2) that is different from the first PSD. The second reactor includes an elutriation zone disposed on a first end of the second reactor. The elutriation zone may receive the first and second feed. The second reactor also includes a fluidized bed disposed at a second end of the second reactor that is substantially opposite the first end. The fluidized bed is fluidly coupled to the first reactor and may receive the portion of the first syngas via a syngas inlet. The system also includes a gas-solids separation section fluidly coupled to the first and second reactors. The gas-solids separation section may receive the first feed and partially reacted particles of the second feed from the elutriation zone and may feed a combined feed consisting of the first feed and the partially reacted particles of the second feed to the first reactor.
Abstract:
A system includes a solid feed pump having a housing, a rotor disposed in the housing, a curved passage disposed between the rotor and the housing, a solid feed inlet coupled to the curved passage, and a solid feed outlet coupled to the curved passage. Also, a solids packing device is coupled to the solid feed inlet of the solid feed pump. The solids packing device includes a first channel configured to receive a solid feed with a first range of sizes, a second channel configured to receive transport assisting particles (TAP) with a second range of sizes. The first range is different from the second range. A third channel is configured to receive and mix the solid feed and the TAP to provide a solid feed-TAP mixture with the TAP filling interspatial spaces between the solid feed. The third channel is coupled to the solid feed inlet.
Abstract:
The present application provides a back mixing device for use with a pneumatically conveyed flow of solids having a varying flow rate. The back mixing device may include a nozzle, a chamber in communication with the nozzle, and an exit. The chamber may include an expanded area leading to a restriction such that the chamber creates a recirculation pattern in the flow of solids so as to smooth the varying flow rate though the back mixing device.
Abstract:
Methods and systems for gasifier system are provided. The system includes a two-stage particulate separator having a side draw-off connector configured as a first virtual impactor, the first virtual impactor configured to separate a substantially particulate free flow of a reaction product from a particulate laden flow of the reaction product. The two-stage particulate separator also includes a transfer line coupled downstream of said draw-off connector, a second virtual impactor coupled downstream of the transfer line, and a quench chamber coupled downstream from the second virtual impactor, such that the quench chamber is configured to receive at least the particulate laden flow of the reaction product.
Abstract:
In one aspect, a gasification system for use with low rank fuel is provided The system includes a pyrolysis unit positioned to receive a feed of low rank fuel, the pyrolysis unit being configured to pyrolyze the low rank fuel to produce pyrolysis gas and fixed carbon. The system also includes a gasifier configured to produce a syngas stream using the received fixed carbon, a cooler configured to receive and cool the syngas stream, and a first conduit coupled between the cooler and the pyrolysis unit. The first conduit is configured to recycle at least a portion of the syngas stream to the pyrolysis unit such that the recycled syngas stream is mixed with the pyrolysis gas to produce a hydrocarbon-rich syngas stream containing gasification by-products. The system also includes a by-product recovery system coupled to the pyrolysis unit for removing the gasification by-products from the hydrocarbon-rich syngas stream.
Abstract:
A system includes a solid feed pump. The solid feed pump includes a housing, a rotor disposed in the housing, a curved passage disposed between the rotor and the housing, a solid feed inlet coupled to the curved passage, a solid feed outlet coupled to the curved passage, and a rotatable sleeve configured to rotate to actively draw solid feed into the solid feed inlet or out of the solid feed outlet.
Abstract:
A continuous slag processing system includes a rotating parallel disc pump, coupled to a motor and a brake. The rotating parallel disc pump includes opposing discs coupled to a shaft, an outlet configured to continuously receive a fluid at a first pressure, and an inlet configured to continuously discharge the fluid at a second pressure less than the first pressure. The rotating parallel disc pump is configurable in a reverse-acting pump mode and a letdown turbine mode. The motor is configured to drive the opposing discs about the shaft and against a flow of the fluid to control a difference between the first pressure and the second pressure in the reverse-acting pump mode. The brake is configured to resist rotation of the opposing discs about the shaft to control the difference between the first pressure and the second pressure in the letdown turbine mode.
Abstract:
A method of start-up for a gasification system includes establishing a flow of a start-up fuel external to the gasifier prior to ignition of the gasifier. The method also includes establishing a start-up liquid feed external to the gasifier during gasifier start-up. The method further includes channeling the start-up liquid feed and the start-up fuel to the gasifier during gasifier start-up.
Abstract:
A system includes a first reactor that may gasify a first feed to generate a first syngas. The first feed has a first particle size distribution (PSD1). The system also includes a second reactor that may receive the first feed, a second feed, and at least a portion of the first syngas. The second reactor may gasify the second feed to generate additional syngas, and the second feed has a second particle size distribution (PSD2) that is different from the first PSD. The second reactor includes an elutriation zone disposed on a first end of the second reactor. The elutriation zone may receive the first and second feed. The second reactor also includes a fluidized bed disposed at a second end of the second reactor that is substantially opposite the first end. The fluidized bed is fluidly coupled to the first reactor and may receive the portion of the first syngas via a syngas inlet. The system also includes a gas-solids separation section fluidly coupled to the first and second reactors. The gas-solids separation section may receive the first feed and partially reacted particles of the second feed from the elutriation zone and may feed a combined feed consisting of the first feed and the partially reacted particles of the second feed to the first reactor.
Abstract:
A system includes a solid feed pump having a housing, a rotor disposed in the housing, a curved passage disposed between the rotor and the housing, a solid feed inlet coupled to the curved passage, and a solid feed outlet coupled to the curved passage. Also, a solids packing device is coupled to the solid feed inlet of the solid feed pump. The solids packing device includes a first channel configured to receive a solid feed with a first range of sizes, a second channel configured to receive transport assisting particles (TAP) with a second range of sizes. The first range is different from the second range. A third channel is configured to receive and mix the solid feed and the TAP to provide a solid feed-TAP mixture with the TAP filling interspatial spaces between the solid feed. The third channel is coupled to the solid feed inlet.