Process and system for eliminating the potential for LD and EAF steel slag expansion

    公开(公告)号:US10584060B2

    公开(公告)日:2020-03-10

    申请号:US15512686

    申请日:2015-09-14

    Abstract: A process and system having a primary crusher to reduce the fragments according to their granulometry; a magnetic separator to remove metallic fragments bigger than a determined granulometry; a rotary dryer to dry slag; an impact mill to disaggregate and fragment slag particles; a classifier for aero-classification and drag of fine and superfine particles; a cooler for cooling slag by means of heat exchange and removal of the fine and superfine particles that were not collected by the impact mill a vibrating sieve provided with two or more decks with screens of predetermined sizes; low-intensity magnetic separators, with generation of non-magnetic slag fractions free from metallic iron and from iron monoxide, and of magnetic fractions composed by metallic iron and iron monoxide; and low-intensity magnetic separators to reprocess the magnetic fractions with generation of concentrate with high metallic iron contents and a product with high concentration of iron monoxide.

    Revert manufactured from iron-bearing waste material
    3.
    发明授权
    Revert manufactured from iron-bearing waste material 有权
    由含铁废料回收

    公开(公告)号:US6126714A

    公开(公告)日:2000-10-03

    申请号:US330181

    申请日:1999-06-15

    Abstract: The invention is directed to a process for dehydrating and recycling back into a BOF converter wet BOF scrubber sludge to produce a steelmaking revert having an improved flow rate when handled in a recycle stream. Wet sludge is combined with hot BOF slag to provide a slag/sludge mixture. The wet sludge causes the mixture to have a moisture content greater than 10% water by weight, and the hot slag, having a temperature below the molten liquid state, vaporizes the water in the mixture and reduces the moisture content to about 4% water by weight or less. The dehydrated mixture has improved flow rate properties when it is recycled as a steelmaking revert.

    Abstract translation: 本发明涉及一种将BOF转化器湿BOF洗涤器污泥脱水回收并再循环的方法,以在循环流中处理时产生具有改善的流速的炼钢回收器。 湿渣与热BOF渣混合,提供渣/污泥混合物。 湿污泥使得混合物的水分含量大于10重量%,并且具有低于熔融液体状态的温度的热渣蒸发混合物中的水,并通过以下方式将水分含量降低至约4% 重量或更少。 脱水混合物在作为炼钢回收再循环时具有改善的流动性能。

    Process for processing waste incineration residues
    4.
    发明授权
    Process for processing waste incineration residues 失效
    处理废物焚烧残渣的工艺

    公开(公告)号:US6059854A

    公开(公告)日:2000-05-09

    申请号:US913727

    申请日:1997-09-17

    CPC classification number: C21B3/04 C21C5/36 C22B7/04 Y02P10/232 Y02W30/542

    Abstract: A method for processing solid waste incineration residues is disclosed in which the residues are introduced a steelworks slag bath in a sufficient amount so that the residues constitute from 15-45% by weight of the combined weight of the solid waste incineration residues and the steelworks slag bath. The residues are melted to effect the evaporation of heavy metals; which are drawn off from the steelworks slag bath to leave a heavy-metal-depleted slag bath. The residual bath is reduced with carbon carriers to form a slag phase and a pig iron phase. The slag phase can be granulated to produce mixed cement components.

    Abstract translation: PCT No.PCT / AT97 / 00007 Sec。 371日期1997年9月17日 102(e)1997年9月17日PCT PCT 1997年1月23日PCT公布。 公开号WO97 / 27339 日期1997年7月31日公开了一种处理固体废物焚烧残渣的方法,其中残留物被引入足够量的钢厂渣槽,使得残余物占固体废物焚烧的组合重量的15-45重量% 残渣和炼钢厂渣槽。 残余物被熔化以实现重金属的蒸发; 从炼钢厂渣槽中取出,留下重金属贫化渣槽。 残余浴用碳载体还原,形成渣相和生铁相。 渣相可以造粒以产生混合的水泥组分。

    Soundproofed conduit to discharge fumes
    5.
    发明授权
    Soundproofed conduit to discharge fumes 失效
    隔音导管排放烟雾

    公开(公告)号:US06059070A

    公开(公告)日:2000-05-09

    申请号:US19744

    申请日:1998-02-06

    Abstract: Soundproofed conduit to discharge fumes, advantageously associated with assemblies to discharge fumes for melting systems in steel production plants, the conduit being located between the ventilation system (14) and an outlet chimney (13), at least the first segment (19a) of the discharge conduit defining a section with a value (A) through which the fumes transit, the conduit (12) defining a path, from the relative ventilation system (14) to the discharge chimney (13), comprising at least two counter-opposed and controlled changes in direction (15a, 15b) defining at least respective consecutive segments (19a, 19b, 19c) arranged one at an angle to another, the changes in direction being functionally configured so as to cause phase and counter-phase effects of the sound waves generated by the fluid in transit, the phase and counter-phase effects having the purpose of at least deadening partly the sound waves caused by the passage of the fluid.

    Abstract translation: 用于排出烟雾的隔音导管,其有利地与组件相关联,以排出用于钢铁生产设备中的熔化系统的烟雾,所述管道位于通风系统(14)和出口烟囱(13)之间,至少第一段(19a) 排出管道,其限定具有值(A)的部分,烟道从所述相对通风系统(14)到所述排放烟道(13)从所述通道(12)限定出路径,所述通道包括至少两个反向对置和 限定至少相应的连续段(19a,19b,19c)的方向(15a,15b)的改变,所述至少相应的连续段(19a,19b,19c)以一角度相互排列成一个方向,所述方向上的变化被功能地配置为引起声音的相位和相位效应 由运输中的流体产生的波浪,相位和相位效应至少使得由流体通过引起的声波至少部分消音。

    Blast furnace with narrowed top section and method of using

    公开(公告)号:US6030430A

    公开(公告)日:2000-02-29

    申请号:US122086

    申请日:1998-07-24

    Abstract: Described herein is an Improved Converter System designed to help reduce air, land and water pollution by completely converting materials that presently cause pollution into clean burning fuels and a host of other products beneficial to mankind. The primary conversion unit in the system is a zone controlled multipurpose slagging-ash oxygen jet blast converter. All incoming materials are passed through this process computer aided talented offspring of its two ancient prototypes the blast furnace and slagging-ash gas producers and the zone controlled blast furnaces described in U.S. Pat. Nos. 4,381,938, 4,495,054, 3,928,023 and 3,814,404. It employs two sets of tuyeres located in the bosh to input endothermic reacting gases, vapors and dusts through tuyere sets T1 and T2. A 100% oxygen jet blast is also input through tuyere set T2. Three sets of tuyeres in the stack are used to output finished products and by-products, T3, T4 and T5, zone control the stack temperature profile and remove recycling in the stack materials.Incoming solid raw materials are charged in at the top and molten slag and metal are removed from near the bottom as in conventional blast furnace practice. As the burden descends it is completely converted by the precisely controlled as to temperature volume, and composition up moving gas stream. It is originated by combusting in the bosh a more central than conventional portion of the carbonaceous grate with the oxygen jet blast entering through tuyere set T2. It furnishes the heat required to completely convert the downmoving burden to a gas, vapor, molten slag, molten metal or dust. The portion of the gas withdrawn through tuyere set T3 just above the mantel in two modes of operation is an ideal boiler fuel or reducing gas as withdrawn. When it is combusted it produces only water, carbon dioxide and nitrogen, no harmful gases or chemical residues. All other by-products withdrawn or raw materials consumed in other units in the improved converter system producing finished products needed by mankind. Burning in the bosh a more central than conventional portion of the carbonaceous grate with the oxygen jet blast entering through tuyere set T2. It furnishes the heat required to completely convert the down moving burden to a gas, vapor, molten slag, molten metal or dust. The portion of the gas withdrawn through tuyere set T3 located in the stack just above the bosh is an ideal boiler fuel or reducing gas as withdrawn. When it is combusted it produces only water, carbon dioxide and nitrogen, no harmful gases or chemical residues.

    Apparatus for electric steelmaking
    7.
    发明授权
    Apparatus for electric steelmaking 失效
    电炼炼设备

    公开(公告)号:US5858302A

    公开(公告)日:1999-01-12

    申请号:US746206

    申请日:1996-11-06

    Abstract: A burner/injector for providing a localized impingement flame or multiple flames for scrap heating and melting through use of a fluid fuel and at least one oxygen rich oxidizing gas. The burner/injector includes a liquid-cooled combustor for generating an impinging flame directed toward a scrap pile and a structure for injecting a controllable amount of a solid carbonaceous fuel and a controllable flow of high velocity oxidizing gas into space that has been previously occupied by the impinging flame. The burner/injector may be equipped to inject a solid slag forming materials and/or slag deoxidizing materials and/or to inject an additional oxidizing gas for burning a small portion of preheated scrap, post-combustion of CO and iron-carbon melt refining. The burner/injector may be arranged as a simple liquid-cooled combustor permanently mounted through the furnace wall or roof, and may be equipped with single or multiple channels for injection of solid material and high velocity oxidizing gas. Separate injecting lances for high velocity oxidizing gas and/or solid carbonaceous fuel may be mounted on the furnace. Both the lances and the combustors may be equipped with a nozzles for additional injection of the additional oxidizing gas.

    Abstract translation: 一种用于通过使用流体燃料和至少一种富氧氧化气体来提供局部冲击火焰或多个火焰用于废料加热和熔化的燃烧器/喷射器。 燃烧器/喷射器包括用于产生朝向废料桩的冲击火焰的液冷燃烧器,以及用于将可控量的固体碳质燃料和可控流动的高速氧化气体注入空间的结构,该空间先前已被 冲击火焰。 燃烧器/喷射器可以被装备以注入固体成渣材料和/或炉渣脱氧材料和/或注入额外的氧化气体,以燃烧少量的预热废料,后燃烧CO和铁 - 碳熔融精炼。 燃烧器/喷射器可以被布置为通过炉壁或屋顶永久地安装的简单的液体冷却燃烧器,并且可以配备有用于注入固体材料和高速氧化气体的单个或多个通道。 用于高速氧化气体和/或固体碳质燃料的单独喷射枪可以安装在炉子上。 喷枪和燃烧器都可以配备喷嘴,用于额外注入额外的氧化气体。

    Process and unit for continuous metal refinement
    8.
    发明授权
    Process and unit for continuous metal refinement 失效
    连续金属细化的工艺和单元

    公开(公告)号:US5558695A

    公开(公告)日:1996-09-24

    申请号:US513783

    申请日:1995-08-29

    Abstract: A process of continuous metal refinement comprising feeding molten metal to a reaction chamber, introducing gaseous and solid oxidants, adding bulk materials, fully converting the metal and slag into a foamy emulsion, creating, in the reaction chamber, an increased pulsating pressure and a considerable deviation of a system from thermodynamic equilibrium by way of creating a self-organizing system of chemical reaction with gas evolution and taking off the emulsion into a refining sump at the critical speed of egress of two-phase liquid, separating the metal and slag in said refining sump and withdrawing the gas through a high layer of emulsion at a definite rate. A unit for continuously refining metal, comprising a spherical reaction chamber (1) with a channel (5) for supplying molten metal and a channel (4) for feeding bulk materials, with a device for feeding a gaseous oxygen made in the form of oppositely arranged lances, a cylindrical connection channel (2), a refining sump (3) with tap holes (20, 15) for withdrawing metal and slag, respectively, the slag tap hole is divided into two vertical channels (16, 17) for separating slag and gas, respectively, a channel (13) for the delivery of slag-forming materials, and lances (11, 12) for feeding oxygen.

    Abstract translation: PCT No.PCT / RU93 / 00325 Sec。 371日期1995年8月29日 102(e)日期1995年8月29日PCT 1993年12月30日PCT PCT。 公开号WO95 / 18238 日期1995年7月6日一种连续金属细化的方法,包括将熔融金属加入到反应室中,引入气态和固体氧化剂,加入大量材料,将金属和矿渣完全转化成泡沫状乳液,在反应室中产生增加的 脉动压力和系统与热力学平衡的显着偏差,通过建立与气体放出的化学反应的自组织系统,并以两相液体出口的临界速度将乳液分离成精炼池,将 金属和矿渣,并以一定的速率将气体通过高层乳液取出。 一种用于连续精炼金属的单元,包括具有用于供应熔融金属的通道(5)的球形反应室(1)和用于供给散装材料的通道(4),用于供给相反形式的气态氧气的装置 排出的喷枪,圆柱形连接通道(2),具有用于分离金属和炉渣的排放孔(20,15)的精炼池(3),分渣孔分为两个垂直通道(16,17),用于分离 渣和气体,用于输送成渣材料的通道(13)和用于供给氧气的喷枪(11,12)。

    Metallurgical furnace for production of liquid steel
    9.
    发明授权
    Metallurgical furnace for production of liquid steel 失效
    冶金炉用于生产液态钢

    公开(公告)号:US5451035A

    公开(公告)日:1995-09-19

    申请号:US239973

    申请日:1994-05-09

    Applicant: Raoul Roth

    Inventor: Raoul Roth

    Abstract: The invention relates to a furnace (1) for melting metal-bearing substances and/or production of liquid metal (4) of the type in which said metal (4) has above it a layer of slag (5) liable to be affected by a "foaming" phenomenon, in which a side wall of said furnace comprises an orifice (17) opening into an adjacent tank (22) capped with a vault (25), said tank (22) being capable of collecting a proportion of said slag (5) by overflowing through said orifice (17) when said foaming phenomenon takes on proportions that risk causing damage to said furnace (1).The invention also relates to a process for the production of liquid metal employing such a furnace.

    Abstract translation: 本发明涉及一种用于熔化含金属物质和/或生产液态金属(4)的炉(1),其中所述金属(4)在其上方具有易受下述影响的一层炉渣(5) 一种“起泡”现象,其中所述炉的侧壁包括通过盖子(25)打开的相邻罐(22)的孔口(17),所述罐(22)能够收集一部分所述炉渣 (5)通过溢流通过所述孔(17),当所述发泡现象占据可能导致对所述炉(1)的损坏的比例时。 本发明还涉及使用这种炉子生产液态金属的方法。

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