Method and device for monitoring blast furnace state based on multi-modes fusion

    公开(公告)号:US11898212B1

    公开(公告)日:2024-02-13

    申请号:US18354602

    申请日:2023-07-18

    Abstract: A method and device for blast furnace state monitoring based on multi-modes fusion. In the process of blast furnace state monitoring, the concept of sub-mode is introduced, and the method for pre-acquisition and multi-modes weighted fusion by sub-mode is proposed to monitor blast furnace state. After preprocessing the main parameter data of the blast furnace, several sub-modes of the blast furnace and their corresponding blast furnace state indication variable data are obtained by means of a mean shift clustering algorithm. Taking the real-time parameter data of the blast furnace as inputs, the Euclidean distance between the real-time parameter data of the blast furnace and each sub-mode is calculated, and the sub-modes are weighted and fused according to the distance, and the fusion result is the real-time blast furnace state, so as to realize the real-time state monitoring of the blast furnace in a smooth operation.

    IMAGING SYSTEM AND METHOD FOR DETERMINING FALLING CURVES
    4.
    发明申请
    IMAGING SYSTEM AND METHOD FOR DETERMINING FALLING CURVES 审中-公开
    成像系统和确定下降曲线的方法

    公开(公告)号:US20070192070A1

    公开(公告)日:2007-08-16

    申请号:US11673924

    申请日:2007-02-12

    Applicant: Judson Chiu

    Inventor: Judson Chiu

    Abstract: A system and method are provided for determining the trajectory or falling curves of charge material, particularly charge material distributed in a blast furnace. A video is acquired of the charge as it leaves the chute of the charging equipment at various ring positions. The video is converted to still images that are analyzed to obtain calibration and correction factors. These factors can then be used to extract and calibrate a model for the charging program to vary and control the distribution of charge in a vessel.

    Abstract translation: 提供了一种系统和方法,用于确定充电材料,特别是分布在高炉中的充电材料的轨迹或下降曲线。 在各种戒指位置离开充电设备的滑槽时,会收取电荷。 将视频转换为静态图像,进行分析,以获得校准和校正因子。 然后可以使用这些因素来提取和校准用于计费程序的模型来改变和控制容器中的电荷分布。

    METHOD FOR OPERATING BLAST FURNACE AND METHOD FOR PRODUCING MOLTEN PIG IRON
    6.
    发明申请
    METHOD FOR OPERATING BLAST FURNACE AND METHOD FOR PRODUCING MOLTEN PIG IRON 有权
    用于操作热熔炉的方法和用于生产铸铁的方法

    公开(公告)号:US20150275321A1

    公开(公告)日:2015-10-01

    申请号:US14439622

    申请日:2013-12-04

    Abstract: Provided is a blast-furnace operating method including: a first step of adjusting a charging rate of coke while monitoring a furnace-top temperature Ttop; a second step of adjusting an injection rate of pulverized coal while monitoring an in-furnace superficial gas velocity u and the furnace-top temperature Ttop; a third step of adjusting an oxygen-enrichment ratio of oxygen-enriched air while monitoring a tuyere combustion temperature Tf and the furnace-top temperature Ttop; and a fourth step of determining whether an injection rate of the oxygen-enriched air needs to be adjusted, based on a value of the in-furnace superficial gas velocity u.

    Abstract translation: 提供一种高炉操作方法,包括:第一步骤,在监测炉顶温度Ttop的同时调节焦炭的装料率; 在监测炉内表观气体速度u和炉顶温度Ttop的同时调整粉煤喷射速率的第二步骤; 在监测风口燃烧温度Tf和炉顶温度Ttop的同时调节富氧空气的富氧比的第三步骤; 以及基于炉内表观气体速度u的值来确定是否需要调节富氧空气的喷射速度的第四步骤。

    Computer system and method for controlling charging of a blast furnace by means of a user interface
    7.
    发明授权
    Computer system and method for controlling charging of a blast furnace by means of a user interface 有权
    用于通过用户界面控制高炉充电的计算机系统和方法

    公开(公告)号:US09058033B2

    公开(公告)日:2015-06-16

    申请号:US13145614

    申请日:2010-01-28

    Abstract: The invention relates to computer-implemented charging of a blast furnace equipped with an automated top-charging installation and stockhouse for batchwise charging. It proposes: obtaining a nominal charge dataset reflecting a nominal blast furnace charge and comprising plural charge material records, each charge material record comprising a material type and an associated nominal charge quantity; generating a graphical user interface comprising batch data fields for entering and displaying plural batch datasets for pre-configuring batches, each batch dataset comprising at least one batching record, each batching record comprising a material type and an associated batching proportion. According to the invention, the batching proportion associated to a material type in a batching record is used for predefining a ratio between the material quantity that is to be contained in a batch and the nominal charge quantity. Further according to the invention, the method comprises computing, for the respective material type of each batching record, based on the batching proportion and the nominal charge quantity associated to the respective material type, an associated batching quantity which the stockhouse is to provide in a batch as pre-configured by the batch dataset.

    Abstract translation: 本发明涉及一种配备有自动充电装置和仓库的高炉的计算机实现的充电,用于分批充电。 它提出:获得反映标称高炉费用的标称费用数据集,并且包括多个费用材料记录,每个费用材料记录包括材料类型和相关联的标称电荷量; 生成图形用户界面,其包括用于输入和显示用于预配置批次的多个批次数据集的批次数据字段,每个批次数据集包括至少一个批处理记录,每个批处理记录包括材料类型和相关联的配料比例。 根据本发明,与配料记录中的材料类型相关联的配料比例用于预定义批料中要包含的材料量与标称电荷量之间的比率。 此外,根据本发明,该方法包括基于配料比例和与各种材料类型相关联的标称电荷量计算每个配料记录的相应材料类型,储存室将提供的相关配料量 批处理由批量数据集预先配置。

    Method and system for adjusting the flow rate of charge material in a charging process of a shaft furnace
    9.
    发明授权
    Method and system for adjusting the flow rate of charge material in a charging process of a shaft furnace 有权
    在竖炉加料过程中调整充料材料流量的方法和系统

    公开(公告)号:US09031704B2

    公开(公告)日:2015-05-12

    申请号:US13148953

    申请日:2010-02-11

    Abstract: In a charging process of a shaft furnace, in particular of a blast furnace, batches of charge material are typically discharged in cyclical sequence into the furnace from a top hopper using a flow control valve. A method and system is proposed for adjusting the flow rate of charge material in such a process. Pre-determined valve characteristics for certain types of material are provided, each indicating the relation between flow rate and valve setting for one type of material. According to the invention, a specific valve characteristic is stored for each batch of charge material, each specific valve characteristic being bijectively associated to one batch and indicating the relation between flow rate and valve setting of the flow control valve specifically for the associated batch. In relation to discharging a given batch of the sequence the invention proposes: using the stored specific valve characteristic associated to the given batch for determining a requested valve setting corresponding to a flow rate setpoint and using the requested valve setting to operate the flow control valve; determining an actual average flow rate for the discharge of the given batch; correcting the stored specific valve characteristic associated to the given batch in case of a stipulated deviation between the flow rate setpoint and the actual average flow rate.

    Abstract translation: 在立式炉,特别是高炉的充电过程中,通常使用流量控制阀从一个上料斗中循环排出一批充电材料到炉中。 提出了一种在这种过程中调节充电材料的流量的方法和系统。 提供了某些类型材料的预定阀门特性,每个都表示一种材料的流量与阀门设置之间的关系。 根据本发明,针对每批充电材料存储特定的阀门特性,每个特定的阀门特性与一个批次大体上相关联,并指示流量控制阀的流量与阀门设置之间的关系,专门针对相关批次。 关于排放本发明的给定批次,本发明提出:使用与给定批次相关联的存储的特定阀特性来确定对应于流量设定点的所请求的阀设置,并使用所请求的阀设置来操作流量控制阀; 确定给定批次的排放的实际平均流量; 在流量设定点和实际平均流量之间的规定偏差的情况下,校正与给定批次相关联的存储的特定阀特性。

    COMPUTER SYSTEM AND METHOD FOR CONTROLLING CHARGING OF A BLAST FURNACE BY MEANS OF A USER INTERFACE
    10.
    发明申请
    COMPUTER SYSTEM AND METHOD FOR CONTROLLING CHARGING OF A BLAST FURNACE BY MEANS OF A USER INTERFACE 有权
    计算机系统和方法,用于通过用户界面控制吹火炉的充电

    公开(公告)号:US20110282494A1

    公开(公告)日:2011-11-17

    申请号:US13145614

    申请日:2010-01-28

    Abstract: The invention relates to computer-implemented charging of a blast furnace equipped with an automated to charging installation and stockhouse for batchwise charging. It proposes: obtaining a nominal charge dataset reflecting a nominal blast furnace charge and comprising plural charge material records, each charge material record comprising a material type and an associated nominal charge quantity; generating a graphical user interface comprising batch data fields for entering and displaying plural batch datasets for pre-configuring batches, each batch dataset comprising at least one batching record, each batching record comprising a material type and an associated batching proportion. According to the invention, the batching proportion associated to a material type in a batching record is used for predefining a ratio between the material quantity that is to be contained in a batch and the nominal charge quantity. Further according to the invention, the method comprises computing, for the respective material type of each batching record, based on the batching proportion and the nominal charge quantity associated to the respective material type, an associated batching quantity which the stockhouse is to provide in a batch as pre-configured by the batch dataset.

    Abstract translation: 本发明涉及一种配备有自动充电装置和仓库的高炉的计算机实现的充电,用于分批充电。 它提出:获得反映标称高炉费用的标称费用数据集,并且包括多个费用材料记录,每个费用材料记录包括材料类型和相关联的标称电荷量; 生成图形用户界面,其包括用于输入和显示用于预配置批次的多个批次数据集的批次数据字段,每个批次数据集包括至少一个批处理记录,每个批处理记录包括材料类型和相关联的配料比例。 根据本发明,与配料记录中的材料类型相关联的配料比例用于预定义批料中要包含的材料量与标称电荷量之间的比率。 此外,根据本发明,该方法包括基于配料比例和与各种材料类型相关联的标称电荷量计算每个配料记录的相应材料类型,储存室将提供的相关配料量 批处理由批量数据集预先配置。

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