Abstract:
In a charging process of a shaft furnace, in particular of a blast furnace, batches of charge material are typically discharged in cyclical sequence into the furnace from a top hopper using a flow control valve. A method and system is proposed for adjusting the flow rate of charge material in such a process. According to the invention, a respective set of plural valve settings is stored for each batch, each valve setting of a set being associated to a different stage in the discharge of the batch. The method and system are configured to discharge a given batch so that, at each stage in the discharge of the given batch, the flow control valve operates at a constant valve opening according to the valve setting associated to that stage and so that an actual average flow rate at which charge material is discharged is determined for that stage. Further according to the invention, the method and system are configured to correct the plural valve settings offline and in function of the actual average flow rate determined for the associated stage.
Abstract:
In a charging process of a shaft furnace, in particular of a blast furnace, batches of charge material are typically discharged in cyclical sequence into the furnace from a top hopper using a flow control valve. A method and system is proposed for adjusting the flow rate of charge material in such a process. According to the invention, a respective set of plural valve settings is stored for each batch, each valve setting of a set being associated to a different stage in the discharge of the batch. The method and system are configured to discharge a given batch so that, at each stage in the discharge of the given batch, the flow control valve operates at a constant valve opening according to the valve setting associated to that stage and so that an actual average flow rate at which charge material is discharged is determined for that stage. Further according to the invention, the method and system are configured to correct the plural valve settings offline and in function of the actual average flow rate determined for the associated stage.
Abstract:
In a charging process of a shaft furnace, in particular of a blast furnace, batches of charge material are typically discharged in cyclical sequence into the furnace from a top hopper using a flow control valve. A method and system is proposed for adjusting the flow rate of charge material in such a process. Pre-determined valve characteristics for certain types of material are provided, each indicating the relation between flow rate and valve setting for one type of material. According to the invention, a specific valve characteristic is stored for each batch of charge material, each specific valve characteristic being bijectively associated to one batch and indicating the relation between flow rate and valve setting of the flow control valve specifically for the associated batch. In relation to discharging a given batch of the sequence the invention proposes: using the stored specific valve characteristic associated to the given batch for determining a requested valve setting corresponding to a flow rate setpoint and using the requested valve setting to operate the flow control valve; determining an actual average flow rate for the discharge of the given batch; correcting the stored specific valve characteristic associated to the given batch in case of a stipulated deviation between the flow rate setpoint and the actual average flow rate.
Abstract:
In a charging process of a shaft furnace, in particular of a blast furnace, batches of charge material are typically discharged in cyclical sequence into the furnace from a top hopper using a flow control valve. A method and system is proposed for adjusting the flow rate of charge material in such a process. Pre-determined valve characteristics for certain types of material are provided, each indicating the relation between flow rate and valve setting for one type of material. According to the invention, a specific valve characteristic is stored for each batch of charge material, each specific valve characteristic being bijectively associated to one batch and indicating the relation between flow rate and valve setting of the flow control valve specifically for the associated batch. In relation to discharging a given batch of the sequence the invention proposes: using the stored specific valve characteristic associated to the given batch for determining a requested valve setting corresponding to a flow rate setpoint and using the requested valve setting to operate the flow control valve; determining an actual average flow rate for the discharge of the given batch; correcting the stored specific valve characteristic associated to the given batch in case of a stipulated deviation between the flow rate setpoint and the actual average flow rate.
Abstract:
A multiple hearth furnace including a rabble arm with a tubular structure and a solid plug body. The latter is received in a socket arranged in an arm fixing node. It has an axial through boring and cooling fluid supply and return channels arranged around this through boring. A clamping bolt is rotatably fitted in the through boring. It has a bolt head, which can be brought by rotation into and out of hooking engagement with an abutment surface on the arm fixing node. A threaded end of the clamping bolt sticks out of the through boring at the rear end of the plug body. A threaded sleeve, which is screwed onto this threaded end, bears on an abutment surface at the rear end of the plug body for exerting a clamping force onto the clamping bolt.
Abstract:
A device (10), for moving a runner (12) of a shaft furnace between an upper tapping floor level (42), where the runner is in an operational position in front of a taphole of the furnace, and a lower service level (40), where the runner is accessible for replacement. The device (10) comprises a first support (28) and a second support (34) forming a base member (38), a carrier member (20) for bearing the runner, the carrier member having a first and a second longitudinal portion, a first lifting member (22) connected via a first articulation (26) to the first longitudinal portion and via a second articulation (30) to the first support, and a second lifting member (24) connected via a third articulation (32) to the second longitudinal portion and via a fourth articulation (36) to the second support. The base member (38), the carrier member (20) and the first and second lifting members (22, 24) together with the four articulations (26, 30, 32, 36) form a four-bar equivalent mechanism. According to the invention, the device further comprises a traction link (90) connected via a fifth articulation (92) to the first lifting member (22) and via a sixth articulation (94) to the second lifting member (24). The axes of rotation of the fifth and sixth articulations (92, 94) remain above the plane defined by the axes of rotation of the second and fourth articulations (30, 36) when the carrier member (20) is in a lower position reached by approaching, taking or traversing a change point configuration.
Abstract:
A rotary charging device for a shaft furnace, in particular a blast furnace, is disclosed. The charging device is equipped with a cooling system. The rotary charging device includes a rotatable support for rotary distribution means as well as a stationary housing for the rotatable support. The cooling system includes a rotary cooling circuit fixed in rotation with the rotatable support as well as a stationary cooling circuit on the stationary housing. A heat transfer device is provided which includes a stationary heat transfer element configured to be cooled by a cooling fluid flowing through the stationary cooling circuit and which includes a rotary heat transfer element configured to be heated by a separate cooling fluid circulated in the rotary cooling circuit. These heat transfer elements are arranged in facing relationship and have there between a heat transfer region for achieving heat transfer by convection and/or radiation through the heat transfer region without mixing of the separate cooling fluids of the rotary and stationary cooling circuits.
Abstract:
A charging device for a shaft furnace comprises a main casing and at least one nozzle for introducing a clean gas into the casing. According to an important aspect of the invention, a controller is configured to adapt the supply (the flow rate) or pressure of clean gas in the main casing based on charging status information.
Abstract:
A multiple hearth furnace including a rabble arm with a tubular structure and a solid plug body. The latter is received in a socket arranged in an arm fixing node. It has an axial through boring and cooling fluid supply and return channels arranged around this through boring. A clamping bolt is rotatably fitted in the through boring. It has a bolt head, which can be brought by rotation into and out of hooking engagement with an abutment surface on the arm fixing node. A threaded end of the clamping bolt sticks out of the through boring at the rear end of the plug body. A threaded sleeve, which is screwed onto this threaded end, bears on an abutment surface at the rear end of the plug body for exerting a clamping force onto the clamping bolt.
Abstract:
A multiple hearth furnace includes a gas cooling system for its central shaft and its rabble arms. This gas cooling system includes within the shaft an annular main distribution channel for supplying a cooling gas to the rabble arms and a central exhaust channel for evacuating the cooling gas leaving the rabble arms. The gas cooling system further includes an annular main supply channel surrounding the annular main distribution channel and being outwardly delimited by an outer shell of the shaft. A cooling gas inlet is connected to the annular main supply channel. A cooling gas passage between the annular main supply channel and the annular main distribution channel is spaced from the cooling gas inlet, so that cooling gas supplied to the cooling gas inlet has to flow through the annular main supply channel through several hearth chambers before it flows through the cooling gas passage into the annular main distribution channel.