Abstract:
A fast pyrolysis heat exchanger system and method for economically and efficiently converting biomass and other combustible materials into bio-oil. The system employs multiple closed loop tubes situated inside the heat exchanger. As heat carrier is deposited at the top of the heat exchanger and caused to move downwardly therethrough, heat is transferred from the tubes to the heat carrier which is then transferred to a reactor where it is placed in contact with the combustible materials. Vapor containing char fines is discharged from the reactor into a vacuum-operated blow back filter. The blow back filter is activated when a drop in vacuum level at the output of the reactor is detected. Thereby, excess char buildup on the blow back filter elements is removed.
Abstract:
An improved rapid thermal conversion process for efficiently converting wood, other biomass materials, and other carbonaceous feedstock (including hydrocarbons) into high yields of valuable liquid product, e.g., bio-oil, on a large scale production, is disclosed. In the process, biomass material, e.g., wood, is fed to a conversion system where the biomass material is mixed with an upward stream of hot heat carriers, e.g., sand, that thermally convert the biomass into a hot vapor stream. The hot vapor stream is rapidly quenched with quench media in one or more condensing chambers located downstream of the conversion system. The rapid quenching condenses the vapor stream into liquid product, which is collected from the condensing chambers as a valuable liquid product.
Abstract:
A circulating fluid bed reactor such as that used in fluid coking processes has a circular dense bed reaction section above the reactor base where the fluidizing gas is injected and a plurality of frusto-conical baffles in the dense bed reaction section, each of which depends downwardly and radially inwards from the reactor wall to a lower, inner edge defining a central aperture. The baffles are preferably provided with downcomers which permit downward flow of solids and upward flow of gas through the baffles.
Abstract:
A rapid thermal conversion process for efficiently converting wood, other biomass materials, and other carbonaceous feedstock (including hydrocarbons) into high yields of valuable liquid product, e.g., bio-oil, on a large scale production. Biomass material, e.g., wood, is feed to a conversion system where the biomass material is mixed with an upward stream of hot heat carriers, e.g., sand, that thermally convert the biomass into a hot vapor stream. The hot vapor stream is rapidly quenched with quench media in one or more condensing chambers located downstream of the conversion system. The rapid quenching condenses the vapor stream into liquid product, which is collected from the condensing chambers as a valuable liquid product. The liquid product may itself be used as the quench media.
Abstract:
The present invention is directed to the upgrading of heavy petroleum oils of high viscosity and low API gravity that are typically not suitable for pipelining without the use of diluents. It utilizes a short residence-time pyrolytic reactor operating under conditions that result in a rapid pyrolytic distillation with coke formation. Both physical and chemical changes taking place lead to an overall molecular weight reduction in the liquid product and rejection of certain components with the byproduct coke. The liquid product is upgraded primarily because of its substantially reduced viscosity, increased API gravity, and the content of middle and light distillate fractions. While maximizing the overall liquid yield, the improvements in viscosity and API gravity can render the liquid product suitable for pipelining without the use of diluents. This invention particularly relates to reducing sulfur emissions during the combustion of byproduct coke (or coke and gas), to reducing the total acid number (TAN) of the liquid product, and to reducing the hydrogen sulfide content of one, or more than one component of the product stream. The method comprises introducing a particulate heat carrier into an up-flow reactor, introducing the feedstock at a location above the entry of the particulate heat carrier, allowing the heavy hydrocarbon feedstock to interact with the heat carrier for a short time, separating the vapors of the product stream from the particulate heat carrier and liquid and byproduct solid matter, regenerating the particulate heat carrier in the presence of the calcium compound, and collecting a gaseous and liquid product from the product stream.
Abstract:
High temperature flash distillation, for treating residual oils originating from crude oil refining, natural bitumen and/or tar sands, comprises feeding the oil to a mixer with granular hot coke, which serves as a thermal transfer medium. In mixing, 60-90% of the oil is vaporized. The non-vaporized fraction includes metal-containing asphaltenes. This fraction is further converted in the mixer, to oil vapor, gas and coke. Gases and vapor are withdrawn from the mixer, separately from the coke. The vapor phase is cooled and condensed to produce product oil. The gas itself is a further product. The coke is reheated and recycled to the mixer as the thermal transfer medium.
Abstract:
A method for producing a distillable hydrocarbonaceous stream and carbonaceous agglomerates from a heavy crude oil by charging the crude oil and finely divided carbonaceous solids to a rotary kiln with the crude oil and carbonaceous solids being charged in a weight ratio from about 0.6 to about 1.5; tumbling the crude oil and finely divided carbonaceous solids in the rotary kiln at a temperature from about 850.degree. to about 1000.degree. F. for up to about 30 minutes to produce a vaporous stream and agglomerate particles containing a residual portion of the crude oil and finely divided carbonaceous solids; separating the agglomerate particles into a product portion of a desired particle size range and a recycle portion; grinding the recycle portion to produce the finely divided carbonaceous solids and heating the finely divided carbonaceous solids prior to recycling the carbonaceous solids to mixture with the crude oil.
Abstract:
Disclosed is a method for generating steam from water containing high concentrations of particulate matter such as silt, clay, etc., without the need for filtering and otherwise treating the water prior to generation of steam therefrom, especially useful for use in a viscous oil recovery process. The method comprises introducing solid particulate materials such as coarse sand, etc., into a thermal cracking unit such as, for example, that is used in the Lurgi-Ruhrgas process. The solids are heated to a temperature of at least 1400.degree. F., and on contacting the crude, cause cracking of the viscous crude into lighter molecular weight hydrocarbons and form a solid coke-like residue on the sand grain. The sand grains containing the coke residue are transported into a second chamber into which air is injected and the solid coke residue ignited. The carbon coke residue burns, raising the temperature of the sand or other granular solids. A portion of the hot solids are recycled into the thermal cracking unit, and another portion are transported to a steam generator unit into which dirty water, e.g., water containing high concentrations of suspended particulate matters such as sand, clay, silt, etc. is introduced. The rate of hot solids introduction and water injection into the steam generating unit are controlled so as to produce steam of the desired quality for use in a steam injection viscous oil recovery method.
Abstract:
In producing cracked gas and cracked oil by thermally cracking a heavy hydrocarbon within a reactor in which a granular solid, steam and oxygen form a fluidized bed or moving bed, a process which is characterized in that the heavy hydrocarbon is supplied to the upper portion of the reactor and part of the granular solid is discharged from the bottom of the reactor and thereafter fed again to the upper portion of the reactor, to thereby maintain the upper portion at a temperature of not higher than 550.degree.C.