SYSTEMS AND METHODS OF CARBON CAPTURE FROM CEMENT PRODUCTION PROCESS

    公开(公告)号:US20230192543A1

    公开(公告)日:2023-06-22

    申请号:US18067896

    申请日:2022-12-19

    Abstract: Embodiments described herein relate to capturing and sequestering CO2 emissions from the cement production process with the potential to produce carbon-negative cement. Methods described herein can include contacting calcium oxide (CaO) with ambient air at a carbonation station to form a first stream of calcium carbonate, combining the first stream of calcium carbonate with a second stream of calcium carbonate in a calciner to form a combined stream of calcium carbonate, and applying heat to the calciner to decompose the combined stream of calcium carbonate into a stream of calcium oxide and a CO2 stream. The method further includes sequestering the CO2 stream, dividing the stream of calcium oxide into a first calcium oxide stream and a second calcium oxide stream, feeding the first stream of calcium oxide to the carbonation station, and feeding the second stream of calcium oxide to a kiln to produce a clinker.

    METHOD AND SYSTEM FOR THE DENITRIFICATION OF FLUE GASES BY MEANS OF SNCR (SELECTIVE NON-CATALYTIC REDUCTION) AND DOWNSTREAM CATALYST FOR AMMONIA DECOMPOSITION
    3.
    发明申请
    METHOD AND SYSTEM FOR THE DENITRIFICATION OF FLUE GASES BY MEANS OF SNCR (SELECTIVE NON-CATALYTIC REDUCTION) AND DOWNSTREAM CATALYST FOR AMMONIA DECOMPOSITION 审中-公开
    通过SNCR(选择性非催化还原)和下游催化剂​​对氨气分解进行气体脱气的方法和系统

    公开(公告)号:US20170038147A1

    公开(公告)日:2017-02-09

    申请号:US15303636

    申请日:2015-04-10

    Inventor: Heiko SCHÜRMANN

    Abstract: A method for denitrification of flue gases and a system, wherein flue gases generated in a rotary kiln are conveyed to a calcining zone for the deacidification of raw cement meal. Aqueous ammonia solution, ammonia, or ammonia-releasing substances for denitrifying the flue gases injected into the calcining zone according to the method of selective non-catalytic reduction (SNCR), and the flue gas stream, together with an ammonia slip generated during the denitrification, is passed through a heat exchanger and through at least one dedusting device. The flue gas is guided through a exhaust gas line via a catalyst for the decomposition of excess ammonia with residues of nitrogen oxide in accordance with a method of selective catalytic reduction (SCR), wherein the catalyst is arranged in a reactor provided in the exhaust line, and is no larger than is required for a sufficient decomposition of the ammonia.

    Abstract translation: 一种用于烟道气脱氮的方法和系统,其中在回转窑中产生的烟道气被输送到煅烧区域以使生水泥粉的脱酸。 根据选择性非催化还原方法(SNCR)和烟道气流以及在反硝化过程中产生的氨气流将氨水溶液,氨水或氨释放物质反注入煅烧区的烟道气 通过热交换器并通过至少一个除尘装置。 根据选择性催化还原(SCR)的方法,烟道气经由催化剂引导通过废气分离过量氨和氮氧化物残留物,其中催化剂设置在设置在排气管线中的反应器 ,并且不大于氨充分分解所需的量。

    Optimised vertical-shaft kiln for producing sulfoaluminous clinker
    4.
    发明授权
    Optimised vertical-shaft kiln for producing sulfoaluminous clinker 有权
    优化立式窑用于生产磺铝质熟料

    公开(公告)号:US09422192B2

    公开(公告)日:2016-08-23

    申请号:US14415728

    申请日:2013-07-12

    Applicant: VICAT

    Abstract: The invention relates to a vertical-shaft kiln (2) for manufacturing a clinker, including: a tubular enclosure (4) comprising from top to bottom: a feeder section (14); a decarbonatation section (16) exhibiting a slanted lower surface (16a); a clinkering section (18) exhibiting a slanted lower surface (18a); a first collection section (20) extending substantially vertically; first extraction means (42) arranged for extracting the clinker from the first collection section (20); means arranged for generating a first gas exhibiting a temperature ranging between 950° C. and 1250° C., and for supplying the first gas in the decarbonatation section (16); means arranged for generating a second oxidizing gas exhibiting a temperature ranging between 1250° C. and 1450° C., and for supplying the second oxidizing gas in the clinkering section (18); and first suction means for suctioning the first and second gas from the feeder section (14).

    Abstract translation: 本发明涉及一种用于制造熟料的竖直竖窑(2),包括:一个从顶部到底部的管状外壳(4),一个进料器部分(14); 具有倾斜的下表面(16a)的脱碳部分(16); 表现出倾斜的下表面(18a)的熟料部分(18); 第一收集部分(20),基本垂直延伸; 第一提取装置(42),用于从第一收集部分(20)提取熟料; 用于产生在950℃和1250℃之间的温度范围的第一气体并且用于在所述脱碳部分(16)中供应第一气体的装置; 用于生成表现出1250℃至1450℃之间的温度的第二氧化气体并用于在所述烧结部分(18)中供应所述第二氧化气体的装置。 以及用于从进料器部分(14)吸入第一和第二气体的第一抽吸装置。

    Device and system for producing cement clinker
    5.
    发明授权
    Device and system for producing cement clinker 有权
    生产水泥熟料的装置和系统

    公开(公告)号:US09371252B2

    公开(公告)日:2016-06-21

    申请号:US14507917

    申请日:2014-10-07

    Applicant: Detlev Kupper

    Inventor: Detlev Kupper

    Abstract: In the method according to the invention for producing cement clinker, raw cement meal is preheated in a preheater, the preheated raw cement meal is precalcined in a calciner and the precalcined raw cement meal is burnt in a kiln, fuel and combustion air having an oxygen content of at least 75 mol % being used in the calciner, and the raw cement meal being precalcined in a fluidized bed in the calciner. The exhaust gases occurring in the kiln are delivered to the preheater, bypassing the calciner, and the exhaust gases of the calciner are delivered to a CO2 preparation device.

    Abstract translation: 在根据本发明的用于生产水泥熟料的方法中,在预热器中预热生料水泥粉,将预热的生水泥粉在煅烧炉中预煅烧,并将预煅烧的生水泥粉在窑,燃料和具有氧气的燃烧空气中燃烧 在煅烧炉中使用至少75mol%的含量,并且在煅烧炉中的流化床中预煅烧的生水泥粉。 在窑内发生的排气被排放到预热器中,绕过煅烧炉,并将煅烧炉的废气输送到CO 2制备装置。

    FLUIDIZED CALCINER
    7.
    发明申请
    FLUIDIZED CALCINER 审中-公开
    流动计量器

    公开(公告)号:US20150307396A1

    公开(公告)日:2015-10-29

    申请号:US14441353

    申请日:2013-12-25

    CPC classification number: C04B7/45 C04B7/434 F27B15/10 F27B15/14

    Abstract: A fluidized calciner is provided which allows a reduction in the rate of unburned fuel at an outlet of a fluidized calciner to enable sufficient calcination while preventing possible occlusion in a preheater, even when pulverized coal of coal or coke, which has low combustion quality, is used as fuel, based on calculations in accordance with computational fluid dynamics based on the shape of an actual furnace and operational conditions. The present invention provides a fluidized calciner including a tubular furnace body (2) in which an axial direction is an up-down direction, a pulverized coal blowing line (3) through which fuel is blown into the furnace body (2), a raw material chute (4) through which a cement raw material is loaded into the furnace body (2), at least one air introduction pipe (5) through which introduced air is sucked, the pulverized coal blowing line (3), the raw material chute (4), and the air introduction pipe (5) being connected to a side portion of the furnace body (2), and a fluidizing air blowing port (6) disposed at a bottom portion of the furnace body (2) and through which fluidizing air is blown into the furnace body (2), in which a blowing port of the pulverized coal blowing line (3) is disposed below a suction port of the air introduction pipe (5) and above the fluidizing air blowing port (6).

    Abstract translation: 提供了一种流化煅烧炉,其允许在流化煅烧炉的出口处降低未燃燃料的速率,以使得能够充分地煅烧,同时防止可能的预热器堵塞,即使具有低燃烧质量的煤或焦炭的煤是 用作燃料,基于基于实际炉的形状和操作条件的计算流体动力学的计算。 本发明提供了一种流化煅烧炉,其包括其轴向为上下方向的管状炉体(2),向炉体(2)内吹入燃料的粉煤吹送管线(3),原料 材料槽(4),通过其将水泥原料装载到炉体(2)中,至少一个空气引入管(5),引入的空气被吸入,粉煤吹送管线(3),原料槽 (4),并且所述空气导入管(5)与所述炉体(2)的侧部连接,以及设置在所述炉体(2)的底部的流化空气吹出口(6),通过所述流化空气吹出口 将流化空气吹送到炉体(2)中,在炉体(2)中,送风口(3)的吹出口设置在空气导入管(5)的吸入口的下方和流化空气吹出口(6)的上方, 。

    METHOD FOR USING THE WASTE HEAT FROM A PLANT FOR PRODUCING CEMENT AND PLANT FOR PRODUCING CEMENT
    8.
    发明申请
    METHOD FOR USING THE WASTE HEAT FROM A PLANT FOR PRODUCING CEMENT AND PLANT FOR PRODUCING CEMENT 有权
    用于生产水泥的植物的废热的方法和用于生产水泥的植物

    公开(公告)号:US20150274591A1

    公开(公告)日:2015-10-01

    申请号:US14435622

    申请日:2013-10-10

    Inventor: Heiko Schuermann

    Abstract: A method for using waste heat from a cement producing plant, wherein heat of a process gas is used through a heat exchanger, which comprises a sequence of cyclones, for heating raw mix. A cement producing plant having at least one calcinator and at least one heat exchanger, which comprises a series of cyclones for heating raw mix. The process gas is removed at the outlet of the calcinator and/or at the gas-side outlet of the first cyclone in the heat exchanger in the direction of gas flow and, once the heat has been removed in a steam vessel, the cooled process gas is fed back into the second cyclone or third cyclone in the heat exchanger in the direction of gas flow. The heat taken from the process can be used for the further heating of unrecovered heat which can thereby be more efficiently converted into electrical energy.

    Abstract translation: 一种使用来自水泥生产设备的废热的方法,其中工艺气体的热量通过包括一系列旋风分离器的热交换器用于加热原料混合物。 一种具有至少一个煅烧器和至少一个热交换器的水泥生产设备,其包括用于加热原料混合物的一系列旋风分离器。 在热交换器中,在气体流动的方向,在煅烧器的出口处和/或第一旋风分离器的气体侧出口处除去工艺气体,并且一旦热量在蒸汽容器中被去除,则冷却过程 气体在气体流动的方向上在热交换器中被反馈回第二旋风分离器或第三旋风分离器。 从该方法获取的热量可以用于进一步加热未经热的热量,从而可以更有效地将其转化为电能。

    Device and system for producing cement clinker
    9.
    发明授权
    Device and system for producing cement clinker 有权
    生产水泥熟料的装置和系统

    公开(公告)号:US08876970B2

    公开(公告)日:2014-11-04

    申请号:US13063813

    申请日:2009-10-19

    Applicant: Detlev Kupper

    Inventor: Detlev Kupper

    Abstract: In the method according to the invention for producing cement clinker, raw cement meal is preheated in a preheater, the preheated raw cement meal is precalcined in a calciner and the precalcined raw cement meal is burnt in a kiln, fuel and combustion air having an oxygen content of at least 75 mol % being used in the calciner, and the raw cement meal being precalcined in a fluidised bed in the calciner. The exhaust gases occurring in the kiln are delivered to the preheater, bypassing the calciner, and the exhaust gases of the calciner are delivered to a CO2 preparation device.

    Abstract translation: 在根据本发明的用于生产水泥熟料的方法中,在预热器中预热生料水泥粉,将预热的生水泥粉在煅烧炉中预煅烧,并将预煅烧的生水泥粉在窑,燃料和具有氧气的燃烧空气中燃烧 在煅烧炉中使用至少75mol%的含量,并且在煅烧炉中的流化床中预煅烧的生水泥粉。 在窑内发生的排气被排放到预热器中,绕过煅烧炉,并将煅烧炉的废气输送到CO 2制备装置。

    Gasification with separate calcination
    10.
    发明授权
    Gasification with separate calcination 失效
    气化与单独煅烧

    公开(公告)号:US08377198B2

    公开(公告)日:2013-02-19

    申请号:US12996234

    申请日:2009-05-12

    Applicant: Klaus Hjuler

    Inventor: Klaus Hjuler

    Abstract: A method and an apparatus for manufacturing of cement includes cement raw meal being preheated in a preheater, calcined in a calciner by contact with hot gases which are introduced into the calciner via a gas inlet and being diverted from the calciner via a gas outlet, and where calcined cement raw meal is diverted from the calciner, burned into cement clinker in a kiln and subsequently cooled in a clinker cooler. At least a portion of the calcined cement raw meal diverted from the calciner is heated further in a separate system to a temperature which exceeds the calcination temperature and is subsequently recirculated to the calciner. That at least a portion of the gases which are diverted via the gas outlet of the calciner is removed from the plant with a view to storage underground or other additional treatment.

    Abstract translation: 一种用于制造水泥的方法和设备包括在预热器中预热的水泥生料,在煅烧炉中通过与热气体接触煅烧,该热气体通过气体入口被引入煅烧炉,并通过气体出口从煅烧炉转移, 其中煅烧的水泥生料从煅烧炉转移,在窑炉中燃烧成水泥熟料,随后在熟料冷却器中冷却。 从煅烧炉转移的煅烧水泥生料的至少一部分进一步在单独的系统中被加热到超过煅烧温度的温度,随后再循环到煅烧炉中。 通过煅烧炉的气体出口转移的至少一部分气体从设备中移出,以便储存地下或其它额外的处理。

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