摘要:
The invention relates to a process for producing phosgene by gas phase reaction of carbon monoxide and chlorine in the presence of a solid-state catalyst in a shell-and-tube reactor (1) comprising catalyst tubes (3) which are surrounded by a reactor shell (23) and which accommodate the solid-state catalyst and around which a temperature control medium flows, and baffle plates (27) arranged at right angles to the catalyst tubes (3) in order to generate crossflow of the temperature control medium with respect to the catalyst tubes (3), comprising the following steps:
(a) feeding a gas mixture comprising carbon monoxide and chlorine into the shell-and-tube reactor (1), such that the reaction mixture enters the catalyst tubes (3) at one end; (b) reacting the carbon monoxide with chlorine to give phosgene in the catalyst tubes (3) to give a phosgene-containing product stream; (c) withdrawing the phosgene-containing product stream from the shell-and-tube reactor (1), wherein the amount of liquid temperature control medium in the shell-and-tube reactor (1) is sufficiently large that the temperature of the temperature control medium in the event of failure of the temperature control medium flow reaches the normal boiling point of the temperature control medium no earlier than after 90 s.
摘要:
A unit for producing and/or processing phosgene, preferably for producing and processing phosgene, said unit being configured for at least one production mode and at least one maintenance mode and comprising a structure which defines a confined space in a production mode, wherein (i) the confined space contains at least one apparatus for producing phosgene, or for processing phosgene, or for producing and processing phosgene; (ii) the structure comprises at least one openable and lockable transfer means for temporary removal, in a maintenance mode, of at least part of at least one apparatus according to (i) from the structure through at least one of said transfer means in opened state.
摘要:
This invention relates to a process for operating a gas phase phosgenation plant (100) to form an isocyanate (4) by reacting an amine (2) with phosgene (1), in which the gas phase phosgenation plant is started up by first charging the plant with phosgene. At the same time as, or after the first charge of phosgene, the amine supply devices are rendered inert using a hot inert gas stream (30). Then, amine is admixed for the first time. In this way and by maintaining a pressure drop in the amine and phosgene devices to the mixing zone, the back mixing of phosgene into the amine-containing reactant stream during start-up is prevented.
摘要:
The present invention relates to a method for operating a phosgene generator for producing phosgene by reacting carbon monoxide with chlorine in the gas phase on an activated carbon catalyst arranged in a reaction chamber, in which method, after a predefinable operating period, the phosgene production is at least temporarily interrupted by shutting down the phosgene generator over a shutdown period and, after a predefinable downtime, is resumed by starting up the phosgene generator over a start-up period, wherein the method is characterized in that the activated carbon catalyst, before the phosgene generator is started up, is freed of chlorine by adding carbon monoxide so that, during the start-up period, a maximum concentration of chlorine in the gas stream immediately downstream of the reaction chamber of 1000 ppmv is not exceeded. The invention also relates to the use of the phosgene thus obtained in the production of polycarbonate and isocyanates.
摘要:
A reactor for producing phosgene, the reactor comprising: tube located in a shell and a space located between the tube and the shell; a cooling medium located in the space and a catalyst located in the tube or cooling medium located in the tube and a catalyst located in the space; a feed inlet; and a product mixture outlet; wherein the tube comprises one or more of: a mini-tube and a second tube section; a first concentric tube concentrically located in the shell; a twisted tube; an internal scaffold; and an external scaffold.
摘要:
A method of making an amino acid triisocyanate is provided, the method comprising reacting an amino acid trihydrochloride with phosgene to form the amino acid triisocyanate. In some embodiments, the amino acid trihydrochloride comprises lysine ester trihydrochloride salt and the amino acid triisocyanate comprises lysine ester triisocyanate. In some embodiments, there is a lysine ester triisocyanate having a purity of at least about 98%, the lysine ester triisocyanate having a structure resulting from reacting lysine ester trihydrochloride salt with phosgene to form the lysine ester triisocyanate. These lysine ester triisocyanates can be used to make biodegradable polyurethanes.
摘要:
A method of making an amino acid triisocyanate is provided, the method comprising reacting an amino acid trihydrochloride with phosgene to form the amino acid triisocyanate. In some embodiments, the amino acid trihydrochloride comprises lysine ester trihydrochloride salt and the amino acid triisocyanate comprises lysine ester triisocyanate. In some embodiments, there is a lysine ester triisocyanate having a purity of at least about 98%, the lysine ester triisocyanate having a structure resulting from reacting lysine ester trihydrochloride salt with phosgene to form the lysine ester triisocyanate. These lysine ester triisocyanates can be used to make biodegradable polyurethanes.
摘要:
A reactor (1) for preparing phosgene by gas-phase reaction of carbon monoxide and chlorine in the presence of a solid-state catalyst, which is provided in a plurality of catalyst tubes (2) which are arranged parallel to one another in the longitudinal direction of the reactor (1) and are welded at each of their two ends into a tube plate (3), with introduction of the starting materials at the upper end of the catalyst tubes (2) and discharge of the gaseous reaction mixture at the lower end of the catalyst tubes (2), in each case via a cap, and also with introduction and discharge facilities for a liquid heat transfer medium (7) in the space (4) between the catalyst tubes (2) within the shell, where the flow of the heat transfer medium (7) in the space (4) between the catalyst tubes (2) within the shell is meandering as a result of deflection plates (5), each alternative deflection plate (5) leaves two openings (6) having the shape of a segment of a circle free on opposite sides at the interior wall of the reactor and the immediately subsequent deflection plate leaves a central opening (11) which is bounded by two straight lines which are parallel to and equidistant from one another and a reactor diameter free and the reactor (1) has no tubes in the region of the openings (6) having the shape of a segment of a circle and in the region of the central openings (11), wherein the many catalyst tubes (2) aligned parallel to one another in the longitudinal direction of the reactor (1) are arranged in two bundles of identical catalyst tubes (2) which are separated from one another by a region which is free of catalyst tubes (2) and extends to both sides along a reactor diameter and the heat transfer coefficients at the interface between the catalyst tubes (2) and the heat transfer medium (7) are equalized over each reactor cross section by the flow paths of the heat transfer medium (7) in each reactor cross section, in each case measured from the first to last catalyst tube (2) in the flow direction of the heat transfer medium (7), being matched to one another by means of an altered arrangement of the catalyst tubes (2), is proposed.
摘要:
The molecular etcher carbonyl fluoride (COF2) or any of its variants, are provided for, according to the present invention, to increase the efficiency of etching and/or cleaning and/or removal of materials such as the unwanted film and/or deposits on the chamber walls and other components in a process chamber or substrate (collectively referred to herein as “materials”). The methods of the present invention involve igniting and sustaining a plasma, whether it is a remote or in-situ plasma, by stepwise addition of additives, such as but not limited to, a saturated, unsaturated or partially unsaturated perfluorocarbon compound (PFC) having the general formula (CyFz) and/or an oxide of carbon (COx) to a nitrogen trifluoride (NF3) plasma into a chemical deposition chamber (CVD) chamber, thereby generating COF2. The NF3 may be excited in a plasma inside the CVD chamber or in a remote plasma region upstream from the CVD chamber. The additive(s) may be introduced upstream or downstream of the remote plasma such that both NF3 and the additive(s) (and any plasma-generated effluents) are present in the CVD chamber during cleaning.
摘要:
The present invention accordingly provides a process for preparing light-colored polyphenylene-polymethylene polyisocyanates comprising the steps (a) providing an amount of chlorine, (b) separating the chlorine provided in the step (a) to obtain a first chlorine fraction having a content of free and bound bromine and iodine of