Abstract:
The present invention relates to a forging method and a forging apparatus, capable of: reducing the amount of tray plates used during the forging of materials by reducing the width from front to back of the tray plates by fixing only the rear of the materials to the tray plates for fixing the materials; and minimizing the amount of materials used, by compression-molding products by fixing, to the tray plates, the materials having a minimum size necessary for the fmal products, the present invention comprising: a press having upper and lower molds; a tray plate supply means for supplying, to the top rear of the lower mold, tray plates to be vertically movable from one side to the other side by a pitch and to be spaced from the upside of the lower mold; a punching unit provided at one side of the upper and lower molds so as to continuously punch material fixing hole parts in the tray plates; a material plate supply means provided at the front of the other side of the punching unit so as to supply material plates by a pitch to under the material fixing hole parts of the tray plates and, at the same time, form penetrating protrusion parts, which penetrate into the material fixing hole parts, on the rear top of the material plate in each pitch, which is moved by a pitch; a cutting and compressive fixing unit provided on the upper and lower molds at the other side of the punching unit so as to cut the material plates, which are inserted into the material fixing hole parts of the tray plates, by a pitch and, at the same time, allow the penetrating protrusion parts formed at the rear of the cut materials to penetrate into the material fixing hole parts, thereby compressively fixing same; and a compression molding unit provided on the upper and lower molds at the other side of the cutting and compressive fixing unit so as to compression-mold the materials being transferred.
Abstract:
A method of improving the surface finish of a sheared end face of a cylindrical blank in a progressive forming machine comprising deforming the end face out of its original as sheared transverse plane into a first shape concentric with the axis of the blank that slightly departs from the original plane a distance that increases with proximity to the axis of the blank, thereafter deforming the end face from the first shape into a second shape in a direction opposite a direction the first shape was displaced from the original shear plane, the second shape slightly departing from a transverse plane a distance that increases with proximity to the axis of the blank.
Abstract:
Stamping press arrangement, comprising an impact member (3), a supporting member (4) and a movably arranged cutting tool (5), the impact member (3) being arranged to perform at least one striking movement against the cutting tool (5) for cutting a blank (1) being held by the supporting member (4). The stamping press arrangement comprises a moulding tool (7) for moulding a segment (2) cut from said blank (1) and that the impact member (3) is arranged also to influence the moulding tool (7).
Abstract:
A forging machine includes a housing unit fixed on a machine bed and having opposite first and second side portions. A workpiece-holding mechanism and a cutting mechanism are disposed on the first side portion of the housing unit, and are driven by a first driving device which is activated by a second driving device that drives a holder-opening mechanism disposed on the second side portion of the housing unit. An outer shield is disposed to cover the housing unit. A platform is disposed outside the outer shield, and is adjacent to the holder-opening mechanism such that a technician can stand thereon to monitor the forging operation. The workpiece-holding mechanism has a plurality of holders that do not move between a forging module and the platform.
Abstract:
Prior to the forming of bar material, without creating internal stresses, on transverse transport presses, bars are sub-divided into sections of equal volume, the end-pieces of each bar having to be discarded before further processing. To provide for the automatic and material-saving discarding of the end pieces, two light barriers are installed in the feed zone of the bars, the distance (a) between these light barriers being newly stored in a microprocessor as each bar is fed in, and this distance being converted, by calculation, to three further distances (b, c, d). By reference to these data, the microprocessor controls the discarding operation, with one, or at the most two, section lengths being discarded per bar, according to whether the interface between two successive bars is located in the central region of the section length in question, or in one of its two end-regions.
Abstract:
A shearing apparatus in which heated metal is transported to a shearing position, clamped and sheared. After clamping, a force is applied along the longitudinal direction of the bars and, if movement is detected, the incorrectly dimensioned bar is discarded.
Abstract:
Incorporated with a heading machine for cutting continuous wire stock into required lengths for subsequent heading operation, the shearing apparatus includes a movable shear element against which is clamped a wire length to be cut off and which is reciprocated with respect to a fixed shear element. For reciprocating the movable shear element, which is carried by a slide, there is provided an actuator lever having a pusher member operatively mounted on its free end. The pusher member pushes the slide via an abutment thereon during the forward or cutting stroke of the movable shear element and, during the return stroke, via an air cylinder secured to the slide and held under constant supply of pressurized air. Upon completion of the return stroke, the air cylinder retracts to permit the actuator lever to pivot through an additional angle, with the consequent creation of a space between pusher member and abutment, so that the actuator lever can be pivoted back unloaded through the additional angle before commencing the forward stroke of the movable shear element.
Abstract:
The assembly is for shearing rod sections with a movable cutter carriage carrying a shearing blade between a resting position and a shearing position. A reciprocating impact head is used to drive the cutter carriage. The impact head is moved into contact with an adjacent end of the cutter carriage to effect motion of the cutter carriage to the shearing position. The cutter carriage is biased toward the impact head and the resting position to effect the return stroke motion of the cutter carriage. The contact of the impact head with the adjacent end of the cutter carriage is broken on completion of the return stroke to draw the impact head a predetermined distance back to a starting position from which the impact head is ready to strike the adjacent end of the cutter carriage with considerable momentum upon the starting of the next shearing cycle.
Abstract:
A feedstock cutting and feeding device for forming machines of bolt nuts and other products of similar shape wherein the moving distance required by a cutter to cut off the rod material is the distance between the original position thereof and the center of the cut-off die.
Abstract:
A control system is disclosed for a hot forging machine which is supplied with lengths of stock. The system provides automatic rejection of workpieces cut from the rearward end of one length of stock and the forward end of a subsequent length of stock. The system includes a sensor which laterally deflects the rearward end of a length of stock as such rearward end approaches a control point to produce a signal to reset the system. As the forward end of the subsequent length of stock passes the control point, a second signal is generated to actuate the stock movement measuring system. Stock movement is measured by a measuring roller which engages and is turned by the stock as it moves toward the cutter. The rotation of the measuring roller drives a pulse generator which supplies a signal to a counter. When a first predetermined number of pulses have been generated following the movement of the forward end of a length of stock past the control point, it is known that a first predetermined length has passed and rejection of workpieces is established. When a second predetermined number of pulses have been counted to indicate passage of a second predetermined length, the normal cutter operation is re-established to terminate rejection of workpieces.