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公开(公告)号：US08010224B2
公开(公告)日：2011-08-30
申请号：US12083374
申请日：2006-10-27
IPC分类号： G05B19/402 , G05B19/406 , B23K26/38 , B23K31/10
CPC分类号： B23K10/006 , G05B19/404 , G05B2219/37555 , G05B2219/45044 , G05B2219/49368 , Y10T83/148
摘要： A plasma cutting device performs cutting in a plurality of stages. In a first cutting sub-process, a manufactured product is cut out from a base material upon a stage according to an NC program. Next, images of respective regions in the vicinities of proper positions at two corner points of the manufactured product which has been cut out are photographed by an image sensor, the actual positions of these two corner points of the manufactured product are detected from these images which have been photographed, and the translation distances and the rotational angle between the actual positions which have been detected and the proper positions are calculated. The NC program is corrected. And, in a subsequent cutting sub-process, additional cutting for beveling is carried out upon cutting surfaces at the outer circumference of the manufactured product, according to the corrected NC program.
摘要翻译： 等离子切割装置进行多级切割。 在第一切割子处理中，根据NC程序在台架上从基材切出制成品。 接下来，通过图像传感器拍摄已被切出的制成品的两个角点附近的适当位置的各个区域的图像，从这些图像中检测制成品的这两个角点的实际位置 并且已经计算出已经检测到的实际位置和适当位置之间的平移距离和旋转角度。 NC程序已更正。 并且，在随后的切割子过程中，根据校正的NC程序，在制造产品的外圆周上的切割表面上执行用于斜切的附加切割。
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公开(公告)号：US20090250445A1
公开(公告)日：2009-10-08
申请号：US12083374
申请日：2006-10-27
CPC分类号： B23K10/006 , G05B19/404 , G05B2219/37555 , G05B2219/45044 , G05B2219/49368 , Y10T83/148
摘要： A plasma cutting device performs cutting in a plurality of stages. In a first cutting sub-process, a manufactured product is cut out from a base material upon a stage according to an NC program. Next, images of respective regions in the vicinities of proper positions at two corner points of the manufactured product which has been cut out are photographed by an image sensor, the actual positions of these two corner points of the manufactured product are detected from these images which have been photographed, and the translation distances and the rotational angle between the actual positions which have been detected and the proper positions are calculated. The NC program is corrected. And, in a subsequent cutting sub-process, additional cutting for beveling is carried out upon cutting surfaces at the outer circumference of the manufactured product, according to the corrected NC program.
摘要翻译： 等离子切割装置进行多级切割。 在第一切割子处理中，根据NC程序在台架上从基材切出制成品。 接下来，通过图像传感器拍摄已被切出的制成品的两个角点附近的适当位置的各个区域的图像，从这些图像中检测制成品的这两个角点的实际位置 并且已经计算出已经检测到的实际位置和适当位置之间的平移距离和旋转角度。 NC程序已更正。 并且，在随后的切割子过程中，根据校正的NC程序，在制造产品的外圆周上的切割表面上执行用于斜切的附加切割。
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公开(公告)号：US08723072B2
公开(公告)日：2014-05-13
申请号：US11907838
申请日：2007-10-18
IPC分类号： B23K10/00
CPC分类号： H05H1/36
摘要： In a main circuit 11 of the plasma cutter power supply device 6, a plurality of DC power units 14-1, . . . 14-n of low capacity are connected in parallel on their DC output sides, and are connected to a plasma torch 20. Each power unit 14-1, . . . 14-n can operate asynchronously and independently from each other. The power supply control device 6 controls the number of power units to be operated, and the intensity of output electrical current at which each of them is to be operated, according to the cutting conditions (the nature of the material to be cut, its thickness, and the cutting speed) and according to the number of power units which can be operated. If some of the power units are faulty, the power supply control device 6 controls the cutting conditions which can be accepted, according to the number of normal power units.
摘要翻译： 在等离子切割器电源装置6的主电路11中，多个直流电力单元14-1，...。 。 。 14-n的低容量在其直流输出侧并联连接，并连接到等离子体焰炬20.每个电源单元14-1， 。 。 14-n可以彼此异步和独立地操作。 电源控制装置6根据切割条件（待切割材料的性质，其厚度等）来控制要操作的功率单元的数量和要各自操作的输出电流的强度 ，切割速度）以及可以操作的动力单元的数量。 如果一些动力单元有故障，则电源控制装置6根据正常功率单元的数量来控制可以接受的切割条件。
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公开(公告)号：US20090183612A1
公开(公告)日：2009-07-23
申请号：US12225186
申请日：2007-02-14
IPC分类号： B26D5/00
CPC分类号： B26D7/22 , B23K9/013 , B23K10/00 , B23K26/02 , B23K26/38 , B23K37/006 , B26D5/00 , B26F3/004 , Y10T83/148 , Y10T83/159
摘要： A cutting machine secures safety of a worker during movement of a head without lowering production efficiency. When moving a cutting head without cutting material to be cut upon a table, a moving truck and the cutting head are moved at a higher speed as compared with when cutting the material to be cut. If, when the moving truck and the cutting head are moving at high speed, a worker who is present upon the table intercepts either of light beams which are located in front of and behind a horizontal beam, then this movement speed is decelerated to a safe low speed, but the task of cutting the material is not interrupted. Subsequently, when the worker approaches the horizontal beam closer, and contacts a wire or a bar in the vicinity of the horizontal beam, movement of the moving truck and the cutting head is forcibly stopped.
摘要翻译： 切割机在头部移动期间确保工人的安全性，而不降低生产效率。 当切割头没有切割切割材料在桌子上移动切割头时，与切割要切割的材料相比，移动的卡车和切割头以更高的速度移动。 如果当移动的卡车和切割头高速移动时，存在于工作台上的工人拦截位于水平梁前方和后方的光束之一，然后将该移动速度减速到安全 低速，但切割材料的任务不会中断。 随后，当工作人员靠近水平梁并且接触水平梁附近的线或杆时，强制停止移动的卡车和切割头的移动。
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5.发明授权Main arc ignition device and main arc ignition control method of plasma cutting machine 失效等离子切割机的主弧点火装置和主弧点火控制方法公开(公告)号：US06933463B2
公开(公告)日：2005-08-23
申请号：US10348887
申请日：2003-01-22
CPC分类号： H05H1/36
摘要： A main arc ignition method capable of extending lives of a plasma electrode and a nozzle. For this purpose, before or immediately after starting arc, a plasma torch is supplied with a plasma gas at least either at a lower flow rate or at lower gas pressure; the plasma gas is switched to a gas flow rate and gas pressure of a time of cutting a work, after pilot arc is ignited between an electrode and a nozzle, or after main arc is ignited between the electrode and the work; and when generation of the main arc between the electrode and the work is detected, a pilot current is interrupted promptly by a semiconductor switch which is interposed in series with a resistance, in a pilot current circuit that is connected to the nozzle and supplies the pilot current to the pilot arc.
摘要翻译： 能够延长等离子体电极和喷嘴寿命的主弧点火方法。 为此，在启动电弧之前或之后，等离子体焰炬至少以较低的流量或较低的气体压力供应等离子体气体; 在电极和喷嘴之间引燃电弧点火之后，或者在电极和工件之间点燃主电弧之后，将等离子体气体切换到气体流速和切割工件时间的气体压力; 并且当检测到电极和工件之间的主电弧的产生时，通过连接到喷嘴的先导电流电路中的与电阻串联插入的半导体开关迅速地中断引导电流，并将导频 当前到导频弧。
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公开(公告)号：US20080093347A1
公开(公告)日：2008-04-24
申请号：US11907838
申请日：2007-10-18
CPC分类号： H05H1/36
摘要： In a main circuit 11 of the plasma cutter power supply device 6, a plurality of DC power units 14-1, . . . 14-n of low capacity are connected in parallel on their DC output sides, and are connected to a plasma torch 20. Each power unit 14-1, . . . 14-n can operate asynchronously and independently from each other. The power supply control device 6 controls the number of power units to be operated, and the intensity of output electrical current at which each of them is to be operated, according to the cutting conditions (the nature of the material to be cut, its thickness, and the cutting speed) and according to the number of power units which can be operated. If some of the power units are faulty, the power supply control device 6 controls the cutting conditions which can be accepted, according to the number of normal power units.
摘要翻译： 在等离子切割器电源装置6的主电路11中，多个直流电力单元14-1， 。 。 14 -n的低容量在其直流输出侧并联连接，并连接到等离子体焰炬20。 每个电源单元14-1，。 。 。 14 -n可以彼此异步和独立地操作。 电源控制装置6根据切割条件（待切割材料的性质，其厚度等）来控制要操作的功率单元的数量和要各自操作的输出电流的强度 ，切割速度）以及可以操作的动力单元的数量。 如果一些动力单元有故障，则电源控制装置6根据正常功率单元的数量来控制可以接受的切割条件。
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公开(公告)号：US06914209B2
公开(公告)日：2005-07-05
申请号：US10733490
申请日：2003-12-10
IPC分类号： B23K10/00
CPC分类号： B23K10/006
摘要： Not only damage to a nozzle caused by spatter generated during piercing is prevented but also the deterioration of the nozzle owing to a pilot arc is restrained, whereby the service life of the nozzle is significantly increased. To this end, the plasma torch is positioned at an initial level which is the distance between the plasma torch and a steel plate when generating a plasma arc to start piercing operation and which has been set equal to a cutting level which is the distance between the plasma torch and the steel plate when carrying out cutting operation. After generation of the plasma arc, the plasma torch is immediately raised to a piercing level which is more distant from the steel plate W than the initial level and piercing operation is performed at the piercing level. After completion of the piercing operation, the plasma torch is lowered to the cutting level to start cutting operation. Just after transfer from a pilot arc into a main arc, a pilot current is cut off by turning a transistor off.
摘要翻译： 不仅防止了在穿刺期间产生的飞溅造成的喷嘴损坏，而且由于引导电弧引起的喷嘴劣化也受到限制，从而喷嘴的使用寿命显着增加。 为此，等离子体焰炬位于等离子体焰炬和钢板之间的距离的初始水平，当等离子体电弧产生等离子体电弧以开始穿孔操作时，等离子体焰炬被设定为等于切割水平 等离子火炬和钢板进行切割操作。 在等离子体电弧产生之后，等离子体焰炬立即升高到与初始水平相比更远离钢板W的穿透水平，并且在穿孔水平进行刺穿操作。 在穿孔操作完成之后，等离子体焰炬降低到切割水平以开始切割操作。 在从导电电弧转移到主电弧之后，通过关闭晶体管来切断导通电流。
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公开(公告)号：US20070241083A1
公开(公告)日：2007-10-18
申请号：US11630141
申请日：2005-06-20
申请人： Yoshihiro Yamaguchi , Tetsuya Kabata , Ikuo Kamada
发明人： Yoshihiro Yamaguchi , Tetsuya Kabata , Ikuo Kamada
CPC分类号： B23P23/00 , B23K10/006 , B23K26/0093 , B23K26/0876 , B23K26/38 , B23K28/02 , B23K37/0229 , B23K37/0235 , B23K2101/18
摘要： A hybrid thermal cutting apparatus has both a laser head and a plasma torch, both of which can be controlled independently, can perform both laser processing and plasma processing, thus reducing the running costs. A large number of cutting lines for cutting out various types of manufactured products from plate materials are classified into a laser cutting type and a plasma cutting type, according to the cutting length, whether they are the external periphery of manufactured products or apertures, the size of the manufactured products or the apertures, the required process accuracy, the plate thickness, or the like. The lines of the laser cutting type are cut by laser processing, while the lines of the plasma cutting type are cut by plasma processing.
摘要翻译： 混合热切割装置具有激光头和等离子体焰炬，它们都可以独立控制，可以进行激光加工和等离子体处理，从而降低运行成本。 根据切割长度，无论是制造产品或孔的外围，大量用于从板材切割各种类型的制造产品的切割线分为激光切割型和等离子切割型，尺寸 的制造产品或孔，所需的加工精度，板厚等。 通过激光加工切割激光切割类型的线，而通过等离子体处理切割等离子体切割类型的线。
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公开(公告)号：US07067762B2
公开(公告)日：2006-06-27
申请号：US10723796
申请日：2003-11-25
IPC分类号： B23K10/00
CPC分类号： B23K10/00 , B23K10/006
摘要： A plasma cutting machine is provided in which a dross adhesion inhibitor is jetted from a plasma torch toward the cutting start position (piercing position) of the object material. A dross adhesion inhibitor supply flow path for feeding the dross adhesion inhibitor is connected to an assist gas feeding line in which an assist gas for assisting cutting of the object material with the plasma arc flows.
摘要翻译： 提供了一种等离子体切割机，其中从等离子体焰炬向目标材料的切割开始位置（刺穿位置）喷射浮渣粘附抑制剂。 用于供给浮渣粘附抑制剂的浮渣粘附抑制剂供给流路连接到辅助气体供给管线，其中辅助气体用于辅助用等离子体电弧切割物体材料。
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10.发明授权Plasma processing apparatus for monitoring and storing lifetime usage data of a plurality of interchangeable parts 失效一种用于监视和存储多个可互换部件的使用寿命的等离子体处理装置公开(公告)号：US06933462B2
公开(公告)日：2005-08-23
申请号：US10757682
申请日：2004-01-13
CPC分类号： H05H1/36 , H05H1/26 , H05H2001/3494
摘要： A plasma processing apparatus capable of making an accurate lifetime assessment for each of plural consumable parts (the definition of “the consumable part” is an electrode and/or a nozzle) so that effective use of the consumable parts becomes possible leading to reduced running cost. In the plasma processing apparatus, a plasma arc is generated from a plasma torch composed of an electrode and a nozzle to perform plasma work on a workpiece. Such a plasma processing apparatus includes a plurality of consumable parts, each consumable part being an electrode and/or a nozzle, and further comprises a memory for storing consumption data on every consumable part, the consumption data being used for calculation of consumption; and a display unit for displaying consumption calculated by a CPU for selecting the consumption data corresponding to a consumable part in use.
摘要翻译： 能够对多个消耗部件中的每一个进行准确的寿命评估的等离子体处理装置（“消耗部件”的定义是电极和/或喷嘴），从而可以有效地利用消耗部件，从而导致运行成本降低 。 在等离子体处理装置中，从由电极和喷嘴构成的等离子体焰炬产生等离子体电弧，对工件进行等离子体加工。 这种等离子体处理装置包括多个消耗部件，每个可消耗部件是电极和/或喷嘴，并且还包括用于存储每个消耗部件上的消耗数据的存储器，所述消耗数据用于计算消耗; 以及显示单元，用于显示由CPU计算的消耗，用于选择与使用中的可消耗部件相对应的消耗数据。
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